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포장용 필름 제조공장의 작업 우선순위 결정을 위한 시뮬레이션 분석

Simulation Analysis for Job Sequences in a Packaging Film Manufacturing Plant

  • 투고 : 2021.12.06
  • 심사 : 2022.03.11
  • 발행 : 2022.06.30

초록

포장용 플라스틱 제조산업은 중국에서 오랫동안 발전해 왔지만, 대부분이 중소기업으로 자 기업의 상황에 맞는 적절한 운영방안을 가지고 있는 경우는 매우 드물다. 포장용 플라스틱 제조산업은 대표적인 주문생산 방식을 따르는 산업으로 생산과정에서 주문의 처리순서는 매우 중요하다. 잦은 제품별 전환생산으로 발생하는 재료의 낭비는 피할 수 없으며, 일반적으로 제품 간 전환생산 시에 발생하는 관련 비용도 상이하다. 따라서 본 연구는 포장용 플라스틱 필름 제조산업에서 운영수익 향상을 위한 작업 우선순위 결정 모형을 @RISK 시뮬레이션 소프트웨어를 활용하여 개발하고, 기술관리자와 현장 전문가로부터 공장의 실제 상황을 고려하여 제안된 3가지 실행 가능한 군집화 우선순위 처리 방안을 비교·분석하였다.

The packaging plastic manufacturing(blown film) industry has long developed in China, but most of them are small/medium-sized enterprises, and it is very rare to have appropriate operation plans suitable for their own business. The packaging plastic manufacturing industry(blown film) follows a typical Make-To-Order method, and the sequence of processing orders is very important. Waste of materials incurred by frequent conversions of production cannot be avoided, and generally, related costs incurred during conversion production are also different. Therefore, this study developed a job sequence determination model for improving operating profits using @RISK simulation software, compared and analyzed 3 actionable clustering treatment methods proposed by technical managers and field experts under the actual situation of the factory.

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참고문헌

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