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Optimization of Processing Conditions According to Run-out During End-mill Round Machining

엔드밀 원형 가공 시 런아웃에 따른 가공조건 최적화

  • Lee, Ha-Neul (Department of Future Convergence Engineering, Kongju National UNIV.) ;
  • Choi, Hee-Kwan (Yusungst Co., Ltd.) ;
  • Kim, Young-Shin (Industrial Technology Research Institute, Kongju National UNIV.) ;
  • Jeon, Euy-Sik (Department of Future Convergence Engineering, Kongju National UNIV.)
  • 이하늘 (공주대학교 미래융합공학과) ;
  • 최희관 (유성에스티(주)) ;
  • 김영신 (공주대학교 생산기술연구소) ;
  • 전의식 (공주대학교 미래융합공학과)
  • Received : 2020.09.08
  • Accepted : 2020.10.23
  • Published : 2021.01.31

Abstract

With the increased utilization of CAM programs, end-mill processing is most commonly used for machining and metal processing. In particular, hole or shaft machining has high assembly precision, which inevitably leads to high utilization of end mills. However, the analysis of quality characteristics according to the process conditions of end mills is not performed systematically at the site, causing poor quality and productivity. The most influential factor of quality is the runout of the end mill. In this paper, the number of turns of the end mill, number of tool blades, cutting direction, and artificial runout volume were determined to identify the correlation between the epicenter, cylindricality, and surface roughness. Two types of end mills, three levels of runout, three levels of rotational speed, and two cutting directions were considered and 36 rounds of hole processing were conducted. For the analysis of shape characteristics according to the set process variables, the experimental planning method was applied to the measured specimen and the processing characteristics were analyzed according to the runout of the end mill through correlation analysis.

Keywords

References

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