International Journal of Naval Architecture and Ocean Engineering

The Society of Naval Architects of Korea (대한조선학회)
권호 표지
DOI QR코드

DOI QR Code

Development of production planning system for shipbuilding using component-based development framework

  • Cho, Sungwon (Daewoo Shipbuilding and Marine Engineering) ;
  • Lee, Jong Moo (Daewoo Shipbuilding and Marine Engineering) ;
  • Woo, Jong Hun (Department of Naval Architecture and Ocean Engineering, Seoul National University)
  • Received : 2021.01.17
  • Accepted : 2021.05.12
  • Published : 2021.11.30
Download PDF
⟨ Previous Next ⟩

Abstract

Production planning is a key part of production management of manufacturing enterprises. Since computerization began, modern production planning has been developed starting with Material Requirement Planning (MRP), and today Enterprise Resource Planning (ERP), Advanced Planning and Scheduling (APS), Supply Chain Management (SCM) has been spreading and advanced. However, in the shipbuilding field, rather than applying these general-purpose production planning methodologies, in most cases, each shipyard has developed its own production planning system. This is because the applications of general-purpose production planning methods are limited due to the order-taking industry such as shipbuilding with highly complicated construction process consisting of millions of parts per ship. This study introduces the design and development of the production planning system reflecting the production environment of heavy shipyards in Korea. Since Korean shipyards such as Hyundai, Daewoo and Samsung build more than 10 ships per year (50-70 ships in the case of large shipyards), a planning system for the mixed production with complex construction processes is required. This study draws requirements using PI/BPR (process innovation and business process reengineering) methodology to develop a production planning system for shipyards that simultaneously build several ships. Then, CBD software development methodology was applied for the design and implementation of planning system with drawn requirements. It is expected that the systematic development procedure as well as the requirements and functional elements for the development of the shipyard production planning system introduced in this study will be able to present important guidelines in the related research field of shipbuilding management.

Keywords

Acknowledgement

This research was supported by IoT and AI based development of digital twin for block assembly process (20006978) of the Korean Ministry of Trade, Industry and Energy. And, also supported by Mid-sized shipyard dock and quay planning integrated management system (20007834) of the Korean Ministry of Trade, Industry and Energy.

References

  1. Andersen, B., 2007. Business process improvement toolbox. Quality Press.
  2. Beeri, C., Bernstein, P.A., Goodman, N., 1989. A sophisticate's introduction to database normalization theory. In: Readings in Artificial Intelligence and Databases. Elsevier, pp. 468-479.
  3. Bititci, U.S., Carrie, A.S., 2013. Strategic management of the manufacturing value chain: proceedings of the international conference of the manufacturing valuechain august '98, troon, scotland, UK, 2. Springer.
  4. Chaudron, M., Larsson, S., Crnkovic, I., 2005. Component-based development process and component lifecycle. J. Comput. Inf. Technol. 13 (4), 321-327. https://doi.org/10.2498/cit.2005.04.10
  5. Cho, K., Chung, K., Park, C., Park, J., Kim, H., 2001. A spatial scheduling system for block painting process in shipbuilding. CIRP Annals 50 (1), 339-342. https://doi.org/10.1016/S0007-8506(07)62135-0
  6. Choi, H.S., Park, K.H., 1997. "Shop-Floor scheduling at shipbuilding yards using the multiple intelligent agent system. J. Intell. Manuf. 8 (6), 505-515. https://doi.org/10.1023/A:1018578820621
  7. Ennis, K.J., Dougherty, J.J., Lamb, T., Greenwell, C., Zimmermann, R., 1998. "Product-Oriented design and construction cost model. J. Ship Prod. 14 (1), 41-58.
  8. Gorton, I., Liu, A., 2005. An Architects guide to enterprise application integration with J2ee and. Net. In: Paper Presented at the Proceedings of the 27th International Conference on Software Engineering.
  9. Hopp, W.J., Spearman, M.L., 2004. To pull or not to pull: what is the question?". Manuf. Serv. Oper. Manag. 6 (2), 133-148. https://doi.org/10.1287/msom.1030.0028
  10. Ishibashi, H., Takizawa, N., Nakagome, C., Tateishi, J., 2010. "Production planning method and production planning system.". Google Patents.
  11. Joseph, O., 1975. Material requirements planning. McGraw-Hill, New York [etc.].
  12. Kettinger, W.J., Teng, J.T., Guha, S., 1997. "Business process change: a study of methodologies, techniques, and tools. MIS Q. 55-80.
  13. Koenig, P.C., MacDonald, P.L., Lamb, T., Dougherty, J.J., 1997. The national shipbuilding research program. 1997 ship production symposium, paper number 16: towards a generic product-oriented work breakdown structure for shipbuilding. DAVID TAYLOR MODEL BASIN WASHINGTON DC.
  14. Kruchten, P.B., 1995. The 4+ 1 view model of architecture. IEEE software 12 (6), 42-50. https://doi.org/10.1109/52.469759
  15. Lee, J.K., Lee, K.J., Hong, J.S., Kim, W., Kim, E.Y., Choi, S.Y., Kim, H.D., Yang, O.R., Choi, H.R., 1995. Das: intelligent scheduling systems for shipbuilding. AI Mag. 16 (4), 78-78.
  16. Lee, J.K., Lee, K.J., Park, H.K., Hong, J.S., Lee, J.S., 1997. "Developing scheduling systems for Daewoo shipbuilding: das project." European journal of operational research 97, no, 2, 380-395. https://doi.org/10.1016/S0377-2217(96)00205-6
  17. Lee, J.M., Jeong, Y.K., Woo, J.H., 2018. "Development of an evaluation framework of production planning for the shipbuilding industry." international journal of computer integrated manufacturing 31, no, 9, 831-847. https://doi.org/10.1080/0951192x.2018.1449968
  18. Lee, Y.G., Ju, S., Woo, J.H., 2020. "Simulation-Based planning system for shipbuilding." international journal of computer integrated manufacturing, pp. 1-16.
  19. Leopold, R., 1975. "Gas turbines in the us Navy: analysis of an innovation and its future prospects as viewed by a ship designer." naval engineers journal 87, no, 2, 98-108. https://doi.org/10.1111/j.1559-3584.1975.tb03719.x
  20. Matoba, H., Enomoto, M., Watanabe, M., Tsukishima, T., 1995. "Production planning system.". Google Patents.
  21. Nam, S., Shen, H., Ryu, C., Shin, J.G., 2018. "Scp-Matrix based shipyard aps design: application to long-term production plan." international journal of naval architecture and Ocean engineering 10, no, 6, 741-761. https://doi.org/10.1016/j.ijnaoe.2017.10.003
  22. Okayama, Y., Chirillo, L., 1980. Product work breakdown structure. MARITIME ADMINISTRATION WASHINGTON DC.
  23. Park, C., Chung, K.H., Park, J.C., Cho, K.K., Baek, T.H., Son, E.I., 2002. "A spatial scheduling application at the block paint shop in shipbuilding: the hypos project. Prod. Plann. Contr. 13 (4), 342-354. https://doi.org/10.1080/095372802760108309
  24. Park, J., Kim, Y., Lee, K., 2008. Oocbd based process management system design for engineering collaboration. In: Paper Presented at the Proceedings of the Korean Society of Precision Engineering Conference.
  25. Park, K., Lee, K., Park, S., Kim, S., 1996. "Modeling and solving the spatial block scheduling problem in a shipbuilding company. Comput. Ind. Eng. 30 (3), 357-364. https://doi.org/10.1016/0360-8352(96)00004-6
  26. Porter, M.E., 2011. Competitive advantage of nations: creating and sustaining superior performance. simon and schuster.
  27. Roh, M.I., Lee, K.Y., 2007. "Generation of production material information for a building block and simulation of block erection for process planning and scheduling in shipbuilding. Int. J. Prod. Res. 45 (20), 4653-4683. https://doi.org/10.1080/00207540600609214
  28. Ryu, C., Shin, J.G., Kwon, O.H., Lee, J.M., 2008. "Development of integrated and interactive spatial planning system of assembly blocks in shipbuilding. Int. J. Comput. Integrated Manuf. 21 (8), 911-922. https://doi.org/10.1080/09511920701819163
  29. Tamaki, K., Enomoto, M., Tateishi, J., Arai, Y., Kato, Y., 2001. "Production planning system.". Google Patents.
  30. Umble, E.J., Haft, R.R., Umble, M.M., 2003. "Enterprise resource planning: implementation procedures and critical success factors. Eur. J. Oper. Res. 146 (2), 241-257. https://doi.org/10.1016/S0377-2217(02)00547-7
  31. Woo, J.H., Kim, Y., Jeong, Y.-K., Shin, J.-G., 2017. "A research on simulation framework for the advancement of supplying management competency. Journal of Ship Production and Design 33 (1), 60-79. https://doi.org/10.5957/jspd.2017.33.1.60
  32. Woo, J.H., Oh, D., 2018. Development of simulation framework for shipbuilding. Int. J. Comput. Integrated Manuf. 31 (2), 210-227. https://doi.org/10.1080/0951192X.2017.1407452
  33. Zhuo, L., Chua Kim Huat, D., Wee, K.H., 2012. "Scheduling dynamic block Assembly in shipbuilding through hybrid simulation and spatial optimisation. Int. J. Prod. Res. 50 (20), 5986-6004. https://doi.org/10.1080/00207543.2011.639816