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Optimization of Anionic Ring-opening Polymerization for Industrial Application of Polyamide 6

Polyamide 6의 산업적인 적용을 위한 음이온 개환 중합의 최적화 연구

  • Min, Jin Hong (Department of Chemical Engineering and Materials Science, Sangmyung University) ;
  • Kang, Jiseon (Department of Chemical Engineering and Materials Science, Sangmyung University) ;
  • Huh, Mongyoung (Korea Institute of Carbon Convergence Technology) ;
  • Yun, Seok Il (Department of Chemical Engineering and Materials Science, Sangmyung University)
  • 민진홍 (상명대학교 화공신소재학과) ;
  • 강지선 (상명대학교 화공신소재학과) ;
  • 허몽영 (한국탄소융합기술원) ;
  • 윤석일 (상명대학교 화공신소재학과)
  • Received : 2019.12.13
  • Accepted : 2020.01.04
  • Published : 2020.02.29

Abstract

To achieve fast synthesis (10 minutes after injection into a mold) of polyamide 6 by anionic ring-opening polymerization of the monomer, ε-caprolactam, the effects of fabrication parameters, such as the concentration of the initiator or activator, reaction temperature, moisture content of the monomer, commercial additives to the polymerization, and properties of polyamide 6, were investigated. The polyamide 6 synthesized at a reaction temperature of 150 ℃, and an initiator or activator concentration of 2.5/1.67 wt%, showed a high reaction conversion, molecular weight, and excellent mechanical strength. Applying these parameters to the thermoplastic resin-transfer molding process led to the successful fabrication of thermoplastic carbon fiber-reinforced composites. Anionic polymerization was successful only for monomers with a moisture content of less than 200 ppm. Applying dried N2 gas to the molten ε-caprolactam effectively reduced the moisture content of ε-caprolactam, converting the humid monomers into polymerizable monomers with a low moisture content of less than 200 ppm. The effect of commercial modifiers, BRUGGOLEN® TP-C1608 and NYRIM ADDITIVE 6 plus (Bruggeman, Germany) on the thermal stability and toughness of PA6 was also investigated.

Keywords

Acknowledgement

논문은 산업통상자원부 산업소재핵심기술개발사업에서 지원하는 10052724 연구과제(반응 중합을 이용한 자동차용 열가소성 탄소섬유 복합소재/공정 및 이를 활용한 센터플로어 차체 구조의 전주기 개발)로 수행된 것이며 지원에 감사드립니다.

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