DOI QR코드

DOI QR Code

Effect of NCO Index on the Particle Size of Polycarbonate Diol-based Polyurethane Dispersion

  • Kim, Dong-Eun (Department of Chemical Engineering, Dong-A University) ;
  • Kang, Seung-Oh (Department of Chemical Engineering, Dong-A University) ;
  • Lee, Sang-Ho (Department of Chemical Engineering, Dong-A University)
  • Received : 2019.11.13
  • Accepted : 2019.12.03
  • Published : 2020.03.31

Abstract

The effect of the isocyanate index (NCO index) on the particle size and particle size distribution of a waterborne polyurethane dispersion (WPUD) with polycarbonate-diol was determined. The WPUDs were prepared using a conventional acetone process with polycarbonate-polyol (Mn = 2028), 4,4'-methylenebis(cyclohexyl isocyanate) (H12MDI), 2,2-bis(hydroxymethyl) propionic acid (DMPA), and dibutyltin dilaurate catalyst. At NCO index values below 1.5, the number average particle diameter of the WPUDs significantly increased with the NCO index, whereas the particle diameter slightly varied at higher NCO indexes. The dependency of the WPUD viscosity on the NCO index exhibited similar behavior to that of the particle size. The relative values of the full width at half maximum of the WPUD particle distribution curves at various NCO indexes were not influenced by the NCO index.

Keywords

References

  1. N. D. Hann, "Effects of lithium bromide on the gel-permeation chromatography of polyester-based polyurethanes in dimethylformamide", J. Polym. Sci.: Polym. Chem. Ed., 15, 1331 (1977). https://doi.org/10.1002/pol.1977.170150604
  2. U. Khan, P. May, A. O'Neill, and J. N. Coleman, "Development of stiff, strong, yet tough composites by the addition of solvent exfoliated graphene to polyurethane", Carbon, 48, 4035 (2010). https://doi.org/10.1016/j.carbon.2010.07.008
  3. M. Kiremitci, M. Pulat, C. Senvar, AI. Serbetci, and E. Piskin, "Structural and cellular characterization of solvent-casted polyurethane membranes", Clin. Mater., 6, 227 (1990). https://doi.org/10.1016/0267-6605(90)90060-9
  4. L. Bao, Y. Lan, and S. Zhang, "Synthesis and properties of waterborne polyurethane dispersions with ions in the soft segments", J. Polym. Res., 13, 507 (2006). https://doi.org/10.1007/s10965-006-9073-7
  5. J. Y. Jang, Y. K. Jhon, I. W. Cheong, and J. H. Kim, "Effect of process variables on molecular weight and mechanical properties of water-based polyurethane dispersion", Colloids. Surf. A Physicochem. Eng. Asp., 196, 135 (2002). https://doi.org/10.1016/S0927-7757(01)00857-3
  6. Y. Jhon, I. Cheong, and J. Kim, "Chain extension study of aqueous polyurethane dispersions", Colloids. Surf. A Physicochem. Eng. Asp., 179, 71 (2001). https://doi.org/10.1016/S0927-7757(00)00714-7
  7. A. K. Nanda, D. A. Wicks, S. A. Madbouly, and J. U. Otaigbe, "Effect of ionic content, solid content, degree of neutralization, and chain extension on aqueous polyurethane dispersions prepared by prepolymer method", J. Appl. Polym. Sci., 98, 2514 (2005). https://doi.org/10.1002/app.22141
  8. C. Y. Bai, X. Y. Zhang, J. B. Dai, and C. Y. Zhang, "Water resistance of the membranes for UV curable waterborne polyurethane dispersions", Prog. Org. Coat., 59, 331 (2007). https://doi.org/10.1016/j.porgcoat.2007.05.003
  9. M. C. Delpech and F. M. Coutinho, "Waterborne anionic polyurethanes and poly(urethane-urea)s: influence of the chain extender on mechanical and adhesive properties", Polym. Test., 19, 939 (2000). https://doi.org/10.1016/S0142-9418(99)00066-5
  10. V. Garcia-Pacios, V. Costa, M. Colera, and J. M. Martin-Martinez, "Waterborne polyurethane dispersions obtained with polycarbonate of hexanediol intended for use as coatings", Prog. Org. Coat., 71, 136 (2011). https://doi.org/10.1016/j.porgcoat.2011.01.006
  11. B. Kim, "Aqueous polyurethane dispersions", Colloid Polym. Sci., 274, 599 (1996). https://doi.org/10.1007/BF00653056
  12. D. Lee, H. Tsai, H. Wang, and R. Tsai, "Aqueous polyurethane dispersions derived from polycarbonatediols", J. Appl. Polym. Sci., 94, 1723 (2004). https://doi.org/10.1002/app.21090
  13. M. Lu, J. Lee, M. Shim, and S. Kim, "Synthesis and properties of anionic aqueous polyurethane dispersions", J. Appl. Polym. Sci., 86, 3461 (2002). https://doi.org/10.1002/app.10770
  14. F. Najafi, F. Manouchehri, and M. Shaabanzadeh, "Synthesis and characterization of anionic polyester-polyurethane dispersion as environmentally-friendly water based resins", Journal of Chemical Health Risks, 1, 23 (2011).
  15. A. K. Nanda and D. A. Wicks, "The influence of the ionic concentration, concentration of the polymer, degree of neutralization and chain extension on aqueous polyurethane dispersions prepared by the acetone process", Polymer, 47, 1805 (2006). https://doi.org/10.1016/j.polymer.2006.01.074
  16. H. Sardon, L. Irusta, M. J. Fernandez-Berridi, J. Luna, M. Lansalot, and E. Bourgeat-Lami, "Waterborne polyurethane dispersions obtained by the acetone process: A study of colloidal features", J. Appl. Polym. Sci., 120, 2054 (2011). https://doi.org/10.1002/app.33308
  17. M. Szycher, "Szycher's Handbook of Polyurethanes", CRC press (2012).
  18. F. Zhang, X. Wei, and Z. Xiao, "Study on high-solid content Si/PU polyurethane dispersion with PES/PPG composite soft segment", J. Appl. Polym. Sci., 127, 1730 (2013). https://doi.org/10.1002/app.37763
  19. H. Blum, W. Hovestadt, L. Kahl, and D. A. Wicks, U.S. patent 6084051A (2000).
  20. C. Chinwanitcharoen, S. Kanoh, T. Yamada, S. Hayashi, and S. Sugano, "Preparation of aqueous dispersible polyurethane: effect of acetone on the particle size and storage stability of polyurethane emulsion", J. Appl. Polym. Sci., 91, 3455 (2004). https://doi.org/10.1002/app.13527
  21. T. Michel, R. Patrice, and D. G. Philippe, "Colloidal stability of surfactant-free radiation curable polyurethane dispersions", Prog. Org. Coat., 55, 128 (2006). https://doi.org/10.1016/j.porgcoat.2005.08.010
  22. C. Fang, X. Zhou, Q. Yu, S. Liu, D. Guo, R. Yu, and J. Hu, "Synthesis and characterization of low crystalline waterborne polyurethane for potential application in water-based ink binder", Prog. Org. Coat., 77, 61 (2014). https://doi.org/10.1016/j.porgcoat.2013.08.004
  23. M. Torres and W. Canet, "Rheological properties of frozen vegetable purees. Effect of freeze-thaw cycles and thawing conditions", Eur. Food Res. Technol., 213, 30 (2001). https://doi.org/10.1007/s002170100314
  24. Y. Berezkin and M. Urick, "Modern polyurethanes: Overview of structure property relationship", ACS Symp. Ser., 1148, 65 (2013).
  25. M. Song, J. Kim, and K. Suh, "Preparation of UV-curable emulsions using PEG-modified urethane acrylates: The effect of nonionic and anionic groups", J. Appl. Polym. Sci., 62, 1775 (1996). https://doi.org/10.1002/(SICI)1097-4628(19961212)62:11<1775::AID-APP1>3.0.CO;2-N
  26. C. Fang, X. Zhou, Q. Yu, S. Liu, D. Guo, R. Yu, and J. Hu, "Synthesis and characterization of low crystalline waterborne polyurethane for potential application in water-based ink binder", Prog. Org. Coat., 77, 61 (2014). https://doi.org/10.1016/j.porgcoat.2013.08.004
  27. K. Roschmann, J. Leuninger, R. Dersch, C. Zhao, L. Zhuo, and T. A. Cunningham, U.S. patent 20060052502A1 (2009).
  28. 김동은, "수분산 난연 폴리우레탄 복합체 합성과 열적 특성", 석사학위논문, 동아대학교 일반대학원 (2019).
  29. H.-K. Shin and S.-H. Lee, "Effect of Catalyst Type and NCO Index on the Synthesis and Thermal Properties of Poly(urethane-isocyanurate) Foams", Elast. Compos., 53, 86 (2018). https://doi.org/10.7473/EC.2018.53.2.86