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Lifetime Prediction on PVC Insulation Material for IV and HIV Insulated Wire

IV와 HIV 절연 전선용 PVC 절연재료의 수명 예측

  • Received : 2018.12.14
  • Accepted : 2019.01.03
  • Published : 2019.02.28

Abstract

Weight and elongation changes of IV and HIV insulations were measured simultaneously at several given temperature of $80^{\circ}C$, $90^{\circ}C$ and $100^{\circ}C$. And the lifetime was predicted using the Arrhenius model. Based on the initial weight values, a 50% elongation reduction was seen at 6.96% for the IV insulation and 10.29% for the HIV insulation. The activation energy from the slope of the lifetime regression equation was calculated as 92.895 kJ/mol(0.9632 eV) for the IV insulation and 95.213 kJ/mol(0.9873 eV) for the HIV insulation. Also, the expected lifetime at the operating temperature of $30^{\circ}C$ to $90^{\circ}C$ is 2.02 to 94.32 years, and longer lifetime was predicted on HIV insulated wires than on IV insulated wires. As a result, it was found that the thermal characteristics of the HIV insulated wires were about 12.44% better than those of IV insulated wires under the same conditions of use.

Keywords

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Fig. 1. Plastic test sample [ISO 527 part 2].

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Fig. 2. Changing in mass of IV insulation by ageing time.

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Fig. 3. Changing in mass of HIV insulation by ageing time.

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Fig. 4. Elongation at break of IV insulation by ageing time.

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Fig. 5. Elongation at break of HIV insulation by ageing time.

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Fig. 6. Prediction of Lifetime at operating temperature of IV and HIV wire.

Table 1. Tendency equation and coefficient of determination (R2) of change in mass by aging time

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Table 2. Tendency equation and coefficient of determination (R2) of change in elongation by aging time

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Table 3. Experiment data of 50% Elongation time by aging temperature

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Table 4. Lifetime predicted by regression line

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