DOI QR코드

DOI QR Code

Investigation of Bending Stiffness of Porous Shell Structures Fabricated by 3D Printing

3차원 프린팅으로 제작된 다공성 박판 구조물의 굽힘강성 고찰

  • Lim, Yeong-Eun (Dept. of Mechanical System Design Engineering, Seoul Nat'l Univ. of Science and Technology) ;
  • Park, Keun (Dept. of Mechanical System Design Engineering, Seoul Nat'l Univ. of Science and Technology)
  • 임영은 (서울과학기술대학교 기계시스템디자인공학과) ;
  • 박근 (서울과학기술대학교 기계시스템디자인공학과)
  • Received : 2016.09.30
  • Accepted : 2017.02.01
  • Published : 2017.06.01

Abstract

In recent years, 3D printing has received increasing attention due to its potential for direct fabrication beyond the traditional rapid prototyping. 3D printing has the advantage of being able to manufacture complicated shapes that were thought impossible to produce by traditional manufacturing processes. This advantage has driven applications of 3D printing to direct manufacturing of functional parts, such as lightweight structures and component integration. In this study, a porous shell structure is designed for the purpose of weight reduction and ventilation. Finite element (FE) analyses are performed to compare the effective stiffness of the porous structure with the conventional solid structure. Structural reinforcements are also considered in order to make up the stiffness reduction due to the porosity, and the relevant FE analyses are performed to investigate the effect of the reinforcement design on the bending stiffness. The optimized reinforced structure is then proposed through response surface analysis.

최근 3차원 프린팅 기술이 기존의 시작품 제작을 넘어서 직접 제조기술로서의 잠재력을 보이면서 많은 관심을 받고 있다. 3차원 프린팅은 기존의 제조공정으로는 불가능했던 복잡한 형상의 제작이 가능한 장점이 있으며, 이러한 장점으로 인해 경량화 구조물이나 부품이 일체화된 제품의 제조에도 사용되고 있다. 본 연구에서는 이러한 특성을 활용하여 제품의 경량화와 통기성 향상을 위한 다공성 박판 구조를 설계하였고, 유한요소해석을 통해 구조물의 굽힘강성을 비교하였다. 또한 다공성 구조물의 강성 저하를 보완하기 위한 보강설계를 수행하였고, 유한요소해석을 통해 보강구조물의 설계에 따른 굽힘강성 변화를 고찰하였으며 반응표면분석을 통해 설계변수의 최적화를 수행하였다.

Keywords

References

  1. Lipson, H. and Kurman, M., 2013, Fabricated: The new world of 3D printing, John Wiley & Sons.
  2. Rosen, D. W., 2007, "Design for Additive Manufacturing: a Method to Explore Unexplored Regions of the Design Space," Proc. 18th Annual Solid Freeform Fabrication Symp. pp. 402-415.
  3. Yamanaka, D., Suzuki, H. and Ohtake, Y., 2014, "Density Aware Shape Modeling to Control Mass Properties of 3D Printed Objects," SIGGRAPH Asia 2014 Technical Briefs, p. 7.
  4. Wang, W., Wang, T. Y., Yang, Z., Liu, L., Tong, X., Tong, W., Deng. J., Chen, F. and Liu, X., 2013, "Costeffective Printing of 3D Objects with Skin-frame Structures," Trans. ACM, Vol. 32, No. 6, p. 177.
  5. Kou, X. Y. and Tan, S. T., 2010, "A Simple and Effective Geometric Representation for Irregular Porous Structure Modeling," Computer-Aided Design., Vol. 42, No. 10, pp. 930-941. https://doi.org/10.1016/j.cad.2010.06.006
  6. Zheng, X., Lee, H., Wisgraber, T. H., Shusteff, M., DeOtte, J, Buoss, E. B., Kunts, J. D., Biener, M. M., Ge, Q., Jackson, J. A., Kucheyev, S. O., Fang, N. X. and Spadaccini, C. M., 2014, "Ultralight, Ultrastiff Mechanical Metamaterials," Science, Vol. 344, No. 6190, 1373-1377. https://doi.org/10.1126/science.1252291
  7. Lu, L., Sharf, A., Zhao, H., Wei, Y., Fan, Q., Chen, X., Savoye, Y., Tu, C., Cohen-Or, D. and Chen, B., 2014, "Build-to-last : Strength to Weight 3D Printed Objects," ACM Trans. Graph., Vol. 33, No. 4, p. 97.
  8. Stava, O., Vanek, J., Benes, B., Carr, N. and Mech, R., 2012, "Stress Relief: Improving Structural Strength of 3D Printable Objects," ACM Trans. Graph., Vol. 31, No. 4, p. 48.
  9. Ahn, S. H., Montero, M., Odell, D., Roundy, S. and Wright, P. K., 2002, "Anisotropic Material Properties of Fused Deposition Modeling ABS," Rapid Prototyping J., Vol. 8, No. 4, pp. 248-257. https://doi.org/10.1108/13552540210441166
  10. Caulfield, B., McHugh, P. E. and Lohfeld, S., 2007, "Dependence of Mechanical Properties of Polyamide Components on Build Parameters in the SLS Process," J. Mater. Process. Technol., Vol. 182, No. 1, pp. 477-488. https://doi.org/10.1016/j.jmatprotec.2006.09.007
  11. Quintana, R., Choi, J. W., Puebla, K. and Wicker, R., 2010, "Effects of Build Orientation on Tensile Strength for Stereolithography-manufactured ASTM D-638 Type I Specimens," Int. J. Adv. Manuf. Technol., Vol. 46, No. 1-4, pp. 201-215. https://doi.org/10.1007/s00170-009-2066-z
  12. Lee, J. E., Lim, Y. E. and Park, K., 2016, "Finite Element Analysis of a Customized Eyeglasses Frame," Trans. Korean Soc. Mech. Eng. A, Vol. 39, No. 1, pp. 65-71.
  13. Li, Y. and Barbic, J., 2014, "Stable Orthotropic Materials," Int. Symp. Computer Animation, pp. 41-46.