Journal of the Korean Applied Science and Technology (한국응용과학기술학회지)

The Korean Society of Applied Science and Technology (한국응용과학기술학회)
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Synthesis of Dodecyl Phenol Novolac Epoxy Resin and Physical Properties of Coatings

Dodecyl phenol novolac 에폭시수지의 합성과 도막물성

  • 이동찬 (광운대학교 화학공학과) ;
  • 김진욱 (광운대학교 화학공학과) ;
  • 최중소 (광운대학교 화학공학과)
  • Received : 2016.08.25
  • Accepted : 2016.11.14
  • Published : 2016.12.30
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Abstract

In the paper, mild solvent soluble alkyl group modified epoxy resins were prepared via a three-step method; (1) the condensation reaction of dodecyl phenol (DP) and formaldehyde, (2) the crosslinking reaction of dodecyl phnol novolac compound (DPC) and bisphenol A diglycidyl ether, (3) the dodecyl phenol novolac epoxy resins containing fatty acid (DPFA) was prepared by introducing fatty acid to DPC. Equivalent ratios of DP and formaldehyde were 1.25~1.333/1.0. Equivalent ratio of DPC and bisphenol A diglycidyl ether (YD-128) was 1.0/2.0. Reactivity, viscosity, molecular weight, solvent solubility, and physical properties of DPFA were investigated. The result show that as the number of aromatic ring of DPFA increased, viscosity increased and solvent solubility improved. When we test the properties of coatings by blending the synthesized DPFA with a white pigment, DPFAC-5 using triphenylphosphine (TPP) as a ring-open catalyst showed optical performance for drying time, adhesion, hardness, impact resistance, acid resistance and storage stability.

약용매에 용해가 가능한 알킬기 변성 에폭시수지를 합성하기 위하여, 1단계에서 당량비 기준 dodecyl phenol (DP)/formaldehyde = 1.25~1.333/1.0로 하여, 합성된 도데실 페놀 노볼락 화합물의 벤젠 고리수가 3.0~5.0가 되도록 합성하였고, 2단계에서는 당량비 기준으로 1단계에서 합성된 도데실 페놀 노볼락 화합물/비스페놀A형 에폭시수지 (YD-128) = 1/2로 합성하였고, 3단계는 지방산을 투입하여 지방산 변성 도데실 페놀 노볼락 에폭시수지를 합성하였다. 합성된 수지의 반응성도, 점성도와 분자량 변화, 약용매 가용성 등을 측정한 결과, 1단계에서 합성된 도데실 페놀 노볼락 화합물의 벤젠고리수가 늘어남에 따라 지방산 변성 도데실 페놀 노볼락 에폭시수지의 점도가 상승하였고, 약용매 가용성이 우수하였다. 도료 제조 후 물성을 측정한 결과, 개환촉매로 triphenylphosphine(TPP)을 사용한 DPFAC-5는 건조속도, 접착성, 도막경도, 내충격성, 내산성 및 저장안정성이 양호하였다.

Keywords

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