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Study on Performance of an Fuel Pressure Regulator under Failure Condition in an Electric Control Diesel Engine

전자제어 디젤엔진의 연료압력 레귤레이터 고장에 따른 진단 및 성능 연구

  • Kim, Tae-Jung (Graudate school of Mechanical engineering, Chosun University) ;
  • Cho, Hong-Hyun (Department of Mechanical engineering, Chosun University)
  • 김태중 (조선대학교 기계공학과 대학원) ;
  • 조홍현 (조선대학교 기계공학과)
  • Received : 2014.10.08
  • Accepted : 2015.03.12
  • Published : 2015.03.31

Abstract

To cope with exhaust gas regulation, Diesel engine applied to electronic control system. As it accurately regulated the injected fuel mass and the fuel efficiency and the output are increased but the noise and the vibration are decreased. In order to keep the performance of Electronic Diesel Control System, it is important to accurately control the fuel pressure. However, when the regulator of fuel pressure is not controlled properly, the failure phenomenons(starting failure, staring delay, accelerated failure, engine mismatch et al.) occur because the fuel pressure is not stabilize. In this study, effects on a fuel pressure, engine rotating speed according to the control rate of fuel-pressure regulator are investigated in order to analyzed the performance variation with failure of fuel-pressure regulator. As a result, when the control rate of a fuel-pressure regulator is 4%~6% lower than that of standard condition, the variation of engine's rpm and return fuel flow is increased, and the abnormal condition was occurred. Besides, it is possible to diagnose the failures on fuel-pressure regulator under these conditions.

배출가스 규제강화에 대응하기 위해 전자제어 디젤엔진의 적용으로 연료 분사량과 연료 분사시기를 정밀하게 제어하여 연료소비율과 출력 향상 및 소음과 진동이 감소되었다. 전자제어 디젤엔진 시스템의 성능을 유지하기 위해서는 연료압력을 정밀하게 제어하는 중요한 부품이 연료압력 레귤레이터이며 제어불량이 발생할 경우 연료압력이 정밀하게 제어되지 않아 시동불량, 시동지연, 가속불량, 엔진부조 등 이상 현상이 초래된다. 본 실험에서는 연료압력 레귤레이터의 고장에 따른 성능변화를 고찰하기 위하여 연료압력 레귤레이터 제어율에 변화를 주어 연료압력, 회수된 연료유량과 엔진회전수에 미치는 영향을 실험적으로 고찰하였다. 실험결과, 연료압력 레귤레이터의 제어율이 기준에서 4-6% 정도 낮아지면 엔진회전수, 회수되는 연료유량의 변화가 크게 나타났으며 이 때 이상현상이 발생함을 확인하였다. 또한 이를 통하여 연료압력 레귤레이터의 고장 유무을 판단할 수 있다.

Keywords

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