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선삭 가공 사이클 단축 시뮬레이션

Cycle Reduction Simulation for Turning Process

  • 김선호 (동의대학교 메카트로닉스공학과) ;
  • 조행득 (현대자동차 포항서비스센터) ;
  • 김태호 (티엔에스머시닝)
  • 투고 : 2015.01.05
  • 심사 : 2015.01.28
  • 발행 : 2015.02.28

초록

Productivity of machining using machine tools is affected by cutting conditions such as cutting speed, feedrate and depth. However, undesirable conditions that lengthen the machining cycle and shorten the tool life occur frequently because determination of cutting condition is known to depend on human experience. This paper presents a method of cycle reduction by removing undesirable conditions. For cycle reduction, maximum cutting load is determined using commercial FEM simulation code. The feedrate in the NC program is altered based on a predetermined cutting load value. To make a decision on the proposed effectiveness, a simulation is performed for the brake hub parts of an automobile. From the evaluation, it was found that the cycle reduction was under 15%.

키워드

참고문헌

  1. Lee, S. Y. and Im, Y. M., "Prediction and Experiments of Cutting Force in End Milling," Journal of the Korean Society of Machine Tools Engineers, Vol. 13, No. 4, pp. 9-15, 2014.
  2. Kim, S. Y., Jo, M. J., Ahn, K. W. and Jeon, E. C., "Study on Productivity Improvement in the Mold Machining using Cutting Force Analysis Program," Proceeding of KSMPE Fall Conference, pp. 71-72, 2010.
  3. http://www.thirdwavesys.com
  4. Kim, S. K., "FEM Analysis of Turning Multi-layer Metal," Journal of the Korean Society of Manufacturing Process Engineers, Vol. 10, No. 4, pp. 57-63, 2011.