DOI QR코드

DOI QR Code

하방 수요 대체가 허용되는 역공급망에서 신제품 및 재생제품 재고 관리

Managing Inventories of Brand-New and Recovered Products in a Reverse Supply Chain with Downward Demand Substitution

  • 김은갑 (이화여자대학교 경영대학)
  • Kim, Eungab (College of Business Administration, Ewha Womans University)
  • 투고 : 2013.08.26
  • 심사 : 2014.05.26
  • 발행 : 2014.06.30

초록

This paper considers a reverse supply chain with simultaneous recovery of used products and manufacturing of brand-new ones. Recovered products are downgraded and have to be sold in a market different from that of brand-new products at a different price. In case of a shortage of recovered product inventory, a brand-new item, if available, can be offered at the price of a recovered product. In other words, one-way demand substitution is allowed. We address the joint decision of when to manufacture brand-new product, when to recover returned product, and how to control demand substitution to maximize the hybrid production system's profits. To this end, we propose a Markov decision Process model and investigate the structure of the optimal policy. Performance comparison is numerically implemented between the models with and without downward demand substitution option under different operating conditions of the system parameters.

키워드

참고문헌

  1. 김은갑, "혼성 생산 시스템의 지속 가능 운영을 위한 신제품 생산과 회수제품 수용 통제의 통합적 구현", 대한산업공학회지, 제39권(2013), pp. 440-449. https://doi.org/10.7232/JKIIE.2013.39.5.440
  2. 김은갑, 정봉주, "Joint decision of optimal procurement policy and optimal order size for a product recovery system", 대한산업공학회지, 제34권(2008), pp.398-407.
  3. 김현수, 한대희, 정해준, 이성현, "국내 폐가전제품의 회수 및 재활용을 위한 RFID 기반 통합관리시스템 설계", 대한산업공학회지, 제35권 (2009), pp.120-131.
  4. 한용호, "역물류 네트워크 모델의 최적화를 위한 협력적 공진화 알고리즘", 경영과학, 제27권 (2010), pp.15-31.
  5. Bayindir, Z., N. Erkip, and R. Gullu, "Assessing the benefits of remanufacturing option under one-way substitution," Journal of Operational Research Society, Vol.56(2005), pp. 286-296. https://doi.org/10.1057/palgrave.jors.2601799
  6. Deflem, Y. and I. Van Nieuwenhuyse, "Managing inventories with one-way substitution : A newsvendor analysis," European Journal of Operational Research, Vol.228 (2013), pp.484-93. https://doi.org/10.1016/j.ejor.2013.02.003
  7. Fleischmann, M. and R. Kuik, "On optimal inventory control with independent stochastic item returns," European Journal of Operational Research, Vol.151(2003), pp.25-37. https://doi.org/10.1016/S0377-2217(02)00592-1
  8. Inderfurth, K., "Simple optimal replenishment and disposal policies for a product recovery system with lead times," OR Spektrum, Vol.19(1997), pp.111-122. https://doi.org/10.1007/BF01545510
  9. Inderfurth, K. and E.A. van der Laan, "Leadtime effects and policy improvement for stochastic inventory control with remanufacturing," International Journal of Production Economics, Vol.71(2001), pp.381-390. https://doi.org/10.1016/S0925-5273(00)00135-3
  10. Inderfurth, K., "Optimal policies in hybrid manufacturing/remanufacturing systems with product substitution," International Journal of Production Economics, Vol.90(2004), pp. 325-343. https://doi.org/10.1016/S0925-5273(02)00470-X
  11. Jin, X., S. Hu, J. Ni, and G. Xiao, "Assembly Strategies for Remanufacturing Systems With Variable Quality Returns," IEEE Transactions On Automation Science And Engineering, Vol.10(2013), pp.76-85. https://doi.org/10.1109/TASE.2012.2217741
  12. Junior, M. and M. Filho, "Production planning and control for remanufacturing : literature review and analysis," Production Planning and Control, Vol.23(2012), pp.419-435. https://doi.org/10.1080/09537287.2011.561815
  13. Kim, E., S. Saghafian, and M.P. Van Oyen, "Joint control of production, remanufacturing, and disposal activities in a hybrid manufacturing- remanufacturing system," European Journal of Operational Research, Vol. 231(2013), pp.337-348. https://doi.org/10.1016/j.ejor.2013.05.052
  14. Li, Y., J. Chen, and X. Cai, "Uncapacitated production planning with multiple product types, returned product remanufacturing, and demand substitution," OR Spectrum, Vol.28(2005), pp.101-125.
  15. Lippman, S., "Applying a new device in the optimization of exponential queueing systems," Operations Research, Vol.23(1975), pp.687-710. https://doi.org/10.1287/opre.23.4.687
  16. Mahadevan, B., D.F. Pyke, and M. Fleischmann, "Periodic review, push inventory policies for remanufacturing," European Journal of Operational Research, Vol.151(2003), pp.536-551. https://doi.org/10.1016/S0377-2217(02)00627-6
  17. Pineyro, P. and O. Viera, "The economic lotsizing problem with remanufacturing and one-way substitution," International Journal of Production Economics, Vol.124(2010), pp.482-488. https://doi.org/10.1016/j.ijpe.2010.01.007
  18. Porteus, E., "Conditions for characterizing the structure of optimal strategies in infinitehorizon dynamic programs," Journal of Optimization Theory and Applications, Vol.36 (1982), pp.419-432. https://doi.org/10.1007/BF00934355
  19. Puterman, M., Markov Decision Processes, John Wiley and Sons, 2005.
  20. Simpson, V., "Optimal solution structure for a repairable inventory problem," Operations Research, Vol.26(1978), pp.270-281. https://doi.org/10.1287/opre.26.2.270
  21. Teunter, R.H. and D. Vlachos, "On the necessity of a disposal option for returned items that can be recovered," International Journal of Production Economics, Vol.75 (2002), pp.257-266. https://doi.org/10.1016/S0925-5273(01)00096-2
  22. Toktay, L.B., L.M. Wein, and S.A. Zenios, "Inventory management of remanufacturings," Management Science, Vol.46(2000), pp.1412-1426. https://doi.org/10.1287/mnsc.46.11.1412.12082
  23. Van der Laan, E.A., M. Salomon, R. Dekker, and L. Van Wassenhove, "Inventory control in hybrid systems with remanufacturing," Management Science, Vol.45(1999), pp.733-747. https://doi.org/10.1287/mnsc.45.5.733
  24. Yuan and Cheung, "Modeling returns of merchandise in an inventory system," OR Spectrum, Vol.20(1998), pp.147-154. https://doi.org/10.1007/BF01539763