Transactions of the Korean Society of Mechanical Engineers B (대한기계학회논문집B)

The Korean Society of Mechanical Engineers (대한기계학회)
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Loss and Heat Transfer Analysis for Reliability in High Speed and Low Torque Surface Mounted PM Synchronous Motors

고속·저토크용 표면부착형 영구자석 동기 전동기의 운전 안정성 확보를 위한 손실 및 열전달 특성 분석

  • Choi, Moon Suk (School of Mechanical Engineering, Hanyang Univ.) ;
  • Um, Sukkee (School of Mechanical Engineering, Hanyang Univ.)
  • Received : 2013.10.15
  • Accepted : 2014.01.10
  • Published : 2014.03.01
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Abstract

It is essential to predict the coil temperature under over load and over speed conditions for reliability in high speed low torque surface mounted PM synchronous motors(SPM). In the present study, the losses and coil temperature are measured under rated condition and calculated under over speed and over load conditions in the three different motors with 35PN440, 25PN250 and 15HTH1000. The heat transfer modeling has been performed based on acquired losses and temperature. The difference of coil temperature between heat transfer modeling and experiment is less than 6.4% under no load, over speed and over load conditions. Subsequently, the coil temperature of the motor with 15HTH1000 is 84.4% of the coil temperature of the motor with 35PN440 when speed is 0.9 and load is 3.0. The output of motor with 15HTH1000 is 85.2% greater than the output of the motor with 35PN440 when the dimensionless coil temperature is 1.0.

고속 저토크 표면 부착 영구자석형 동기 전동기의 운전 안정성 확보를 위하여 과속도 및 과부하 영역에서 전동기 코일 온도 예측이 필수적이다. 0.35mm 의 S18, S08 등급인 35PN440, 35PN220 그리고 0.15mm 의 저손실 재료인 15HTH1000 으로 제작된 고정자 철심을 포함하는 전동기의 정격 구동 조건에서 손실 및 코일 온도를 측정하여 과속도 및 과부하 영역의 손실 및 열저항을 예측하고 열전달 모델링을 수행하였다. 이의 검증을 위하여 무부하 과속도 영역에서 계산된 코일 온도와 실험값을 비교하여 6.4%이하로 일치하였다. 35PN440 을 적용한 전동기에 비하여 15HTH100 을 적용한 전동기는 무차원 회전속도 0.9, 부하율 3.0 일 때 철손실이 84.4% 로 감소하였고, 무차원 코일 온도 1.0 을 기준으로 출력이 85.2% 향상되었다. 정격 구동 영역의 손실 측정 및 열전달 모델링으로 과부하 및 과속도 영역에서 철심재질에 따른 코일 온도 변화 및 전동기 출력 개선량을 정확하게 예측할 수 있음을 알 수 있다.

Keywords

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