Journal of the Korean Operations Research and Management Science Society (한국경영과학회지)

The Korean Operations Research and Management Science Society (한국경영과학회)
권호 표지
DOI QR코드

DOI QR Code

Production and Remanufacturing Planning under Uncertain Supply of Recovery Cores and a Disassemble-to-order Environment

재생품 공급량이 불확실한 주문시분해 환경에서의 생산 및 재제조 계획

  • 강창묵 (숭실대학교 산업정보시스템공학과)
  • Received : 2012.10.05
  • Accepted : 2012.12.31
  • Published : 2013.06.30
Download PDF
⟨ Previous Next ⟩

Abstract

Remanufacturing is a process of recovering end-of-life products into serviceable parts for producing new products. Due to the limited supply of recovery cores to remanufacture, a remanufacturing firm also needs to produce or procure new parts for fulfilling the demand. This paper is targeted for solving the problem of determining the optimal amount of newly produced and remanufacturing parts, which is called production and remanufacturing planning (PRP) problem, under uncertain supply of recovery cores. The new production mitigates the risk of insufficient core supply while it takes more costs than the remanufacturing. The PRP model in this paper also considers disassemble-to-order (DTO) environment, in which multiple kinds of parts are remanufactured from multiple products on order of the parts. Whereas existing studies presents only heuristic solutions for DTO remanufacturing, this paper provides an exact solution for this problem and analytical sensitivity of the involved cost parameters, adopting multi-dimensional newsvendor modeling and stochastic linear programming techniques. The result shows that production and remanufacturing plans for multiple products are mutually dependent, and a change of cost parameters involved in only one part is propagated to all other parts.

Keywords

References

  1. 박상욱, "공급업자의 공급불확실성이 재고관리 비용에 미치는 효과에 관한 연구", 한국경영과학회지, 제26권, 제3호(2001), pp.105-117.
  2. 박찬우, 이효성, "주문-조립시스템의 설계 및 성능평가", 한국경영과학회지, 제27권, 제4호 (2002), pp.41-65.
  3. Dogru, M.K., M.I. Reiman, and Q. Wang, "A stochastic programming based inventory policy for assemble-to-order systems with application to the w model," Operations Research, Vol.58, No.4(2010), pp.849-864. https://doi.org/10.1287/opre.1090.0772
  4. Fine, C.H. and R.M. Freund, "Optimal investment in product-flexible manufacturing capacity," Management Science, Vol.36, No.4(1990), pp.449-466. https://doi.org/10.1287/mnsc.36.4.449
  5. Fleischmann, M, R. Kuik, and R. Dekker, "Controlling inventories with stochastic item returns : A basic model," European Journal of Operational Research, Vol.138, No.1(2002), pp.63-75. https://doi.org/10.1016/S0377-2217(01)00100-X
  6. Golany, B., J. Yang, and G. Yu, "Economic lotsizing with remanufacturing options," IIE Transactions, Vol.33, No.11(2001), pp.995-1003.
  7. Guide Jr., V.D.R, "Production planning and control for remanufacturing : Industry practice and research needs," Journal of Operations Management, Vol.18, No.4(2000), pp.467-483. https://doi.org/10.1016/S0272-6963(00)00034-6
  8. Guide Jr., V.D.R. and L.N. Wassenhove, "Managing product returns for remanufacturing," Production and Operations Management, Vol.10, No.2(2001), pp.142-155.
  9. Harrison, J.M. and J.A. Van Mieghem, "Multi-resource investment strategies : Operational hedging under demand uncertainty," European Journal of Operational Research, Vol.113, No.1 (1999), pp.17-29. https://doi.org/10.1016/S0377-2217(97)00425-6
  10. Henig, M. and Y. Gerchak, "The structure of periodic review policies in the presence of random yield," Operations Research, Vol.38, No.4(1990), pp.634-643. https://doi.org/10.1287/opre.38.4.634
  11. Inderfurth, K., "Simple optimal replenishment and disposal policies for a product recovery system with leadtimes," OR Spectrum, Vol.19, No.2(1997), pp.111-122. https://doi.org/10.1007/BF01545510
  12. Inderfurth, K. and I.M. Langella, "Heuristics for solving disassemble-to-order problems with stochastic yields," OR Spectrum, Vol.28, No.1 (2006), pp.73-99. https://doi.org/10.1007/s00291-005-0007-2
  13. Inderfurth, K. and E. Van Der Laan, "Leadtime effects and policy improvement for stochastic inventory control with remanufacturing," International Journal of Production Economics, Vol. 71, No.1(2001), pp.381-390. https://doi.org/10.1016/S0925-5273(00)00135-3
  14. Kang, C.M. and Y.S. Hong, "Dynamic disassembly planning for remanufacturing of multiple types of products," International Journal of Production Research, Vol.50, No.22(2012), pp.6236-6248. https://doi.org/10.1080/00207543.2011.616231
  15. Kiesmuller, G.P., "A new approach for controlling a hybrid stochastic manufacturing/remanufacturing system with inventories and different leadtimes," European Journal of Operational Research, Vol.147, No.1(2003), pp.62-71. https://doi.org/10.1016/S0377-2217(02)00351-X
  16. Kim, H.J. and P. Xirouchakis, "Capacitated disassembly scheduling with random demand," International Journal of Production Research, Vol.48, No.23(2010), pp.7177-7194. https://doi.org/10.1080/00207540903469035
  17. Kim, K., I. Song, J. Kim, and B. Jeong, "Supply planning model for remanufacturing system in reverse logistics environment," Computers and Industrial Engineering, Vol.51, No.2(2006), pp. 279-287. https://doi.org/10.1016/j.cie.2006.02.008
  18. Kongar, E. and S.M. Gupta, "A multi-criteria decision making approach for disassembly-to-order systems," Journal of Electronics Manufacturing, Vol.11, No.2(2002), pp.171-183. https://doi.org/10.1142/S0960313102000345
  19. Kwak, M., S. Behdad, Y. Zhao, H. Kim, and D. Thurston, "E-waste stream analysis and design implications," Journal of Mechanical Desing, Vol.133, No.10(2011), pp.1010031-8
  20. Langella, I.M., "Heuristics for demand-driven disassembly planning," Computers and Operations Research, Vol.34, No.2(2007), pp.552-577. https://doi.org/10.1016/j.cor.2005.03.013
  21. Lund, R., "Remanufacturing," Technology Review, Vol.87, No.2(1984), pp.18-23.
  22. Madansky, A., "Inequalities for stochastic linear programming problems," Management Science, Vol.6, No.2(1960), pp.197-204. https://doi.org/10.1287/mnsc.6.2.197
  23. Mangun, D. and D.L. Thurston, "Incorporating component reuse, remanufacture, and recycle into product portfolio design," IEEE Transactions on Engineering Management, Vol.49, No. 4(2002), pp.479-490. https://doi.org/10.1109/TEM.2002.807292
  24. Schulz, T. and I. Ferretti, "On the alignment of lot sizing decisions in a remanufacturing system in the presence of random yield," Journal of Remanufacturing, Vol.1, No.1(2011), pp. 1-11. https://doi.org/10.1186/2210-4690-1-1
  25. Schulz, T. and I. Langella, "Examining the performance of heuristics for the disassemble-to-order problem under rolling planning using actual product structures," Available at SSRN 1341108, (2009).
  26. Taleb, K.N. and S.M. Gupta, "Disassembly of multiple product structures," Computers and Industrial Engineering, Vol.32, No.4(1997), pp. 949-961. https://doi.org/10.1016/S0360-8352(97)00023-5
  27. Teunter, R.H., Z.P. Bayindir, and W. Van Den Heuvel, "Dynamic lot sizing with product returns and remanufacturing," International Journal of Production Research, Vol.44, No.20(2006), pp.4377-4400. https://doi.org/10.1080/00207540600693564
  28. Thierry, M.C., M. Salomon, J. Nunen, and L.N. Wassenhove, "Strategic issues in product recovery management," California Management Review, Vol.37, No.2(1995), pp.114-135. https://doi.org/10.2307/41165792
  29. Van der Laan, E., M. Salomon, R. Dekker, and L. Van Wassenhove, "Inventory control in hybrid systems with remanufacturing," Management Science, Vol.45, No.5(1999), pp.733-747. https://doi.org/10.1287/mnsc.45.5.733
  30. Van Mieghem, J.A., "Investment strategies for flexible resources," Management Science, Vol.44, No.8(1998), pp.1071-1078. https://doi.org/10.1287/mnsc.44.8.1071
  31. Yang, J., B. Golany, and G. Yu, "A concave-cost production planning problem with remanufacturing options," Naval Research Logistics, Vol. 52, No.5(2005), pp.443-458. https://doi.org/10.1002/nav.20089