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Effects of High Current and Welding Wire Diameter on the Magnesium Vaporization and Mechanical Properties of Al5083 Arc Welds

대전류 및 용가재 직경에 따른 Al5083 아크 용접부 마그네슘 기화 및 기계적 성질

  • Kwon, Heimi (National Core Research Center (NCRC), Pusan National University) ;
  • Park, Chul-Ho (Department of Materials Science of Engineering, Pusan National University) ;
  • Hong, In-Pyo (Industrial Technology Institute, Hyundai Heavy Industries Co., Ltd.) ;
  • Kang, Namhyun (Department of Materials Science of Engineering, Pusan National University)
  • 권혜미 (부산대학교 하이브리드소재솔루션 국가핵심연구센터) ;
  • 박철호 (부산대학교 재료공학부) ;
  • 홍인표 (현대중공업 생산기술연구소) ;
  • 강남현 (부산대학교 재료공학부)
  • Received : 2013.12.01
  • Accepted : 2013.12.12
  • Published : 2013.12.31

Abstract

The demand of LNG tank and the constituting material, i.e., the Al5083 thick plate, increased due to the rapid growth LNG market. To weld the Al5083 thick plate, the gas metal arc welding (GMAW) of high current is necessary to increase manufacturing productivity incurred by the multi pass welding. However, the arc welding vaporizes the volatile element such as magnesium (Mg). This phenomenon changes the Mg composition of the weld metal and the mechanical properties. The study investigated the weldability of Al5083 alloys after conducting high current GMAW. The Al5083 alloy was welded by using different size of welding wires and high current (800-950A). As the arc current increased from 800A to 950A, the mechanical strength decreased and the secondary dendrite arm spacing (SDAS) increased. Even though the arc current increased SDAS, the mechanical strength decreased due to the Mg loss in the weldment. The large diameter of welding wire decreased the dilution of the weld, therefore increasing the Mg content and the strength of the weld. For the reason, the content of Mg in welds was a major parameter to determine the mechanical property for the high current GMAW. For the arc current between 800A and 950A, the yield strength of the weldments showed a relationship with the weight percent of Mg content ($X_{Mg}$): Y.S = 27.9($X_{Mg}$)-11.

Keywords

References

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