DOI QR코드

DOI QR Code

Cogging Torque Reduction in AFPM Generator Design for Small Wind Turbines

소형 풍력발전기용 AFPM 발전기 코깅토크 저감 설계

  • 정대원 (호남대학교 공대 전기공학과)
  • Received : 2012.07.20
  • Accepted : 2012.11.20
  • Published : 2012.12.01

Abstract

This paper is to present a new method of cogging torque reduction for axial flux PM machines of multiple rotor surface mounted magnets. In order to start softly and to run a power generator even the case of weak wind power, reduction of cogging torque is one of the most important issues for a small wind turbine, Cogging torque is an inherent characteristic of PM machines and is caused by the geometry shape of the machine. Several methods have been already applied for reducing the cogging torque of conventional radial flux PM machines. Even though some of these techniques can be also applied to axial flux machines, manufacturing cost is especially higher due to the unique construction of the axial flux machine stator. Consequently, a simpler and low cost method is proposed to apply on axial flux PM machines. This new method is actually applied to a generator of 1.0kW, 16-poles axial flux surface magnet disc type machine with double-rotor-single-stator for small wind turbine. Design optimization of the adjacent magnet pole-arc which results in minimum cogging torque as well as assessment of the effect on the maximum available torque using 3D Finite Element Analysis (FEA) is investigated in this design. Although the design improvement is intended for small wind turbines, it is also applicable to larger wind turbines.

Keywords

References

  1. S.J Kim, el 9, "Development of Standards of 10kW Class for Small Wind Turbine Systems", Technical Development Report by Min. of Industry-Resource Development (2004-N-WD12-P-02), 2006. 12
  2. B.K Kim, Y.H Kim, W.S. Song, S,B Lee, "Demonstration and Aspects of High Efficiency Vertical Wind Turbine Systems", Proceedings of Fluid Mechanical Research & Development, pp. 395 - 400, 2006
  3. Seyoung Research Institute, "AFPM Coreless Machines for Low Speed and High Torque", Seyoung Technical Development Report, 2005
  4. W.Y Cho, I.H Lee, Y.H Cho, D.H Goo, "A Study of Cogging Torque Reduction of AFPM BLDC Motors", The Transaction of the Korean Institute of Electrical Engineers, Vol. 55B, No9, 2006. 9, pp.437-448.
  5. H,Y Choi, G,H Choi, "AFPM Motor Design and Control for High Efficient Electric Vehicles", Proceeding of Korean Power Electronics, 2003. 7, pp.637-640.
  6. J.G. Gieras, R.J Wang, M.J Kamper, Axial Flux Permanent Magnet Brushless Machines, Springer, 2008.
  7. D. Hanselman, Brushless Permanent-Magnet Motor Design. NewYork: McGraw-Hill, 1994.
  8. M.R. Dubois, H. Polinder, J.A. Ferreira, "Comparison of generator topologies for direct-drive wind turbines", IEEE Transaction on Industrial Electronics, Vol.53, No5, 2006, pp. 1321-1330.
  9. T. M. Jahns, W. L. Soong, ""Pulsating torque minimization techniques for permanent magnet AC motor drives-a review"", IEEE Transaction on Industrial Electronics, Vol.43, No.2, 1996, pp. 321-330. https://doi.org/10.1109/41.491356
  10. M. Aydin, ""Axial flux surface magnet permanent magnet disc motors for traction drive applications"", PhD Preliminary Report, University of Wisconsin- Madison, May 2002.
  11. C. Studer, A. Keyhani, T. Sebastian and S. K. Murthy, ""Study in cogging torque in permanent magnet machines"", IEEE Industry Applications Society Annual Meeting, 1997, New Orleans, pp. 42-49.
  12. T. Li and G Slemon, ""Reduction of cogging torque in permanent magnet motors"", IEEE Transactions on Magnetics, Vol. 24, No. 6, Nov 1988, pp. 2901-2903. https://doi.org/10.1109/20.92282
  13. Z. Q. Zhu and D. Howe, ""Influence of design parameters on cogging torque in permanent magnet machines"", IEEE Transactions on Energy Conversion, Vol. 15, No. 4, Dec. 2000.
  14. S. Huang, J. Luo, F. Leonardi, and T. A. Lipo, ""A general approach to sizing and power density equations for comparison of electrical machines"", IEEE Transactions on Industry Applications, IA-34, No.1, 1998, pp. 92-97.
  15. S. Huang, M. Aydin and T. A. Lipo, ""Torque Quality Assessment and Sizing Optimization for Surface Mounted PM Machines"", IEEE Industry Applications Society Annual Meeting, Sep.30-Oct.4, 2001, Chicago, pp.1603-1610.
  16. Metin Aydin, Ronghai Qu and Thomas A. Lipo, "Cogging Torque Minimization Technique for Multiple-Rotor, Axial-Flux, Surface-Mounted-PM Motors: Alternating Magnet Pole-Arcs in Facing Rotors", IEEE Industry Applications Society Annual Meeting, Sep.30-Oct.4, 2001, Chicago, pp.1603-1610.
  17. Mandawala and Boys "Magnetic Field Analysis of an Ironless Brushless DC Machine" IEEE Transactions on Ind. Application 41(8), 2384-2390. 2005
  18. N. F. Lombard, M. J. Kamper, "Analysis and Performance of an Ironless Stator Axial Flux PM Machine", IEEE Transactions on Energy Conversion, Vol. 14, No. 4, December 1999
  19. Luke Dosiek, Pragasen Pillay, "Cogging Torque Reduction in Permanent Magnet Machines," IEEE Transactions on Industry Applications, Vol. 43, No. 6, Nov. 2007
  20. RM and Maxwell 3D Field Simulator User''s Reference, ANSYS(Ansoft Corp.) Pittsburgh, PA, 1994.
  21. K.C. Kim, S. K Lee, Maxwell 2D/3D Training Manual for User Applications, Ansoft Co. User Group, Seoul, Korea 2006-10, 1234-1260.