Journal of the Korean Society of Manufacturing Process Engineers (한국기계가공학회지)

The Korean Society of Manufacturing Process Engineers (한국기계가공학회)
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Development of Vehicle Door Side Impact Beam with High Tensile Steel using Roll Forming Process

고장력 소재로 롤-포밍 공법에 의한 자동차 도어 사이드 임팩트 빔 개발

  • Son, Hee-Jin (Neotec Ltd. Research laboratory) ;
  • Kim, Sung-Yuk (Kongju national university Div. of Mechanical&Automotive) ;
  • Oh, Beom-Seok (Kongju national university Div. of Mechanical&Automotive) ;
  • Kim, Key-Sun (Kongju national university Div. of Mechanical&Automotive)
  • Published : 2012.12.31
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Abstract

The purpose of this study is to produce a side impact beam with high tensile steel using a roll forming process. The door side impact beam plays an important roll in a car because it protects passengers from external crash. The roll forming process is a continuous bending process wherein a long metal sheet is bended as it continuously passes several rolls. The characteristic of this study is that an impact beam is produced by a continuous process using a ultra high strength steel without a hardening heat treatment. A model was determined by analysing plasticity of a cross section shape considering high strength. Design parameters of the impact beam was determined by crash-analysing the model. Workpiece products were manufactured by designing dies for roll forming and setting them up in a following process line. Results of a bending test and a FEM analysis was considered and reviewed.

Keywords

References

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