The Optimization of Thermal Conditions and Evaluation of Storage for Heated Chunbok-jang

전복장의 열처리 공정의 최적화 및 저장성 평가에 관한 연구

  • Moon, Chang-Yong (Department of Food Science and Technology, Kyung Hee University) ;
  • Baek, Moo-Yeul (Department of Food Science and Technology, Kyung Hee University) ;
  • Kim, Hae-Kyung (Department of Food Science and Biotechnology Engineering, Han Seo University) ;
  • Hahm, Young-Tae (Department of Biotechnology, Chung Ang University) ;
  • Kim, Byung-Yong (Department of Food Science and Technology, Kyung Hee University)
  • Received : 2010.11.23
  • Accepted : 2011.07.06
  • Published : 2011.08.31

Abstract

The objective of this study was to optimize the thermal condition and determine the shelf life of heated Chunbokjang product. The optimum thermal condition of heated Chunbok-jang product was determined by sensory test, and heat penetration curve was obtained by Thermal Microprocessor. Sterilization time was a 21~23 min until $F_0$ value reached 9 min, depending upon the number of abalone. As solid content was reduced and temperature of sterilization was increased, the thermal death time was decreased. The score of sensory test indicated that there was no significant difference in flavor of heated Chunbok-jang product made at different sterilization temperatures (110, 121.1, 125, and $130^{\circ}C$). Heated Chunbok-jang product, however, sterilized at $125^{\circ}C$ showed the highest score in texture and taste values. Salinity and pH were not changed during seven month storages, but texture became firmer, and any microorganism had not been detected from the heated chunbok-jang product during these periods. As a result of storage experiment, the shelf-life of heated Chunbok-jang product was 3-month at room temperature.

Pouch에 넣은 전복의 함량을 변화 시켜 전열 특성을 측정한 결과, 전복의 함량이 증가하고 살균 온도가 감소할수록 가열 치사 시간이 증가함을 알 수 있었다. $121.1^{\circ}C$와 같은 열 처리 효과를 나타내도록 다른 온도($110^{\circ}C$, $125^{\circ}C$, $130^{\circ}C$)에서 각각 전복장을 제조 하여 관능 평가를 실시한 결과, $125^{\circ}C$에서 열처리 한 전복장이 조직감과 맛 선호도 가 가장 높았다. $125^{\circ}C$에서 열처리한 전복장을 7개월 동안 상온에서 저장하면서 검사한 결과 pH, 염도에서는 큰 변화는 보이지 않았고 조직 강도는 3개월부터 급격하게 증가하는 경향을 보였다. 또한 총 미생물 검사 에서는 호기성, 혐기성 미생물이 모두 검출 되지 않았으나 조직감을 고려했을 때 약 3개월 정도 보관하는 것이 적합할 것으로 사료되었다.

Keywords

References

  1. Cha YJ. 1992. Volatile flavor component in Korean salt-fermented anchovy. J. Korean Soc. Food Sci. Nutr. 21: 719-718.
  2. Choe SN, Kim JB, Yun SS. 2006. Research and development on the traditional fishery fermented Foods. J. Fish. Mar. Sci. Edu., 18: 209-217.
  3. Choi YO, Kim BO. 2002. Studies on the improvement of packaging design for the industries of fishery processing. J. Package Design Research. 11: 121-137.
  4. Chun KH, Kim BY, Hahm YT. 1998. Production of retort food using soybean curd residue. Korean J. Food Sci. Technol. 30: 1327-1332.
  5. Hong TH. 2006. Modern Food Material. Jigumunhwa Co. Seoul. 30-31.
  6. Hong TH. 2000. Modern Foodstuffs. Jigumunhwa Co. Seoul. Korea. 78-103.
  7. J Bindu, CN Ravishankar, TK Srinivasa Gopal. 2007. Shelf life evaluation of a ready-to-eat black clam (Villorita cyprinoides) product in indigenous retort pouches. J. Food Engineering. 78: 995-1000. https://doi.org/10.1016/j.jfoodeng.2005.12.040
  8. Kim HL, Kang SG, Kim IC, Kim SJ, Kim DW, Ma SJ, Gao T, Li H, Kim MJ, Lee TH, Harm KS. 2006. In itro anti-hypertensive, antioxidant and anticoagulant activities of extracts from Haliotis discus hannai. J. Korean Soc Food Sci Nutr. 35: 835-840. https://doi.org/10.3746/jkfn.2006.35.7.835
  9. Koh SM, Kim HS, Choi YC, Kang SG, Kim JM. 2009. Preparation and physicochemical characteristics of abalone meat aged in Kochujang. J. Korean Soc. Food Sci. Nutr. 38: 773-779. https://doi.org/10.3746/jkfn.2009.38.6.773
  10. Koo BY, Park SJ, Byeon YR, Son SH. 1993. Heat penetration characteristics and keeping quality of retort pouched curry. Korean J. Food Sci. Technol., 25: 63-68.
  11. Lee DS, Shin DH. 1986. Heat penetration of canned oyster mushroom. Korean J. Food Sci. Technol., 16: 206-210.
  12. Lee EH, Kim JG, Cha YJ, OH KS, Koo JG, Kwon CS. 1984. Studies on processing and keeping quality of retort pouched foods. Bull. Korean Fish. Soc. 17: 499-505.
  13. Lekwauwa AN, Hayakawa KI. 1986. Computerized model for the prediction of thermal responses of packaged solid-liquid food mixture undergoing thermal processes. J. Food Sci., 51: 1042-1049. https://doi.org/10.1111/j.1365-2621.1986.tb11228.x
  14. Lim SI, Yoo JY. 1999. Purification of a protease produced by Bacillus subtilis PCA 20-3 isolated from Korean traditional Meju. Korean J. Food Sci. Technol., 31: 1635-1641.
  15. Mallick AK, Srinivisa Gopal TK, Ravishankar CN, Vijavan PK. 2006. Canning of rohu(Labeo rohita) in north Indian style curry medium using polyester-coated tin free steel cans. Food Sci Tech Int. 12: 539-545. https://doi.org/10.1177/1082013206073046
  16. National Statistics Offices. 2008. Fishery production statistics. Korea
  17. Oh KS, Kim YA, Kim JS, Kang ST. 2001. Chemical properties of the cultured abalone for manufacturing abalone drink. Korean Int. Economy Society. 57-90.
  18. Zivanovic S, Buescher R. 2004. Changes in mushroom texture and cell wall composition affected by thermal processing. J. Food Sci. 69: 44-49.