DOI QR코드

DOI QR Code

Effects of Fiber Orientations and Hybrid Ratios on Lubricant Tribological Characteristics of $Al_2O_{3f}/SiC_p$ Reinforced MMCs

$Al_2O_{3f}/SiC_p$ 금속복합재료의 섬유방향과 혼합비가 윤활마모특성에 미치는 영향

  • Wang, Yi-Qi (Dept. Mechanical Eng., Changwon National University) ;
  • Song, Jung-Il (Dept. Mechanical Eng., Changwon National University)
  • Published : 2009.10.31

Abstract

The lubricant tribological characteristics of $Al_2O_3$ fiber and SiC particle hybrid metal matrix composites (MMCs) fabricated by squeeze casting method was investigated using a pin-on-disk wear tester. The wear tests of the MMCs were performed according to fiber/particle hybrid ratio in the planar-random (PR) and normal (N) orientations sliding against a counter steel disk at a fixed speed and $25\;kg_f$ loading under different sliding distances and temperatures. The test results showed that the wear behavior of MMCs varied with fiber orientation and hybrid ratio. At room temperature, the lubricant wear behavior of F20P0 unhybrid PR-MMCs was superior to that of N-MMCs while the hybrid composites exhibited the reverse lubricant wear behavior. It was also revealed that the wear resistance of PR-MMCs was superior to that of the N-MMCs due to the joint action of reinforcements and lubricant film between the friction surfaces at an elevated temperature of $100^{\circ}C$ for both fiber only and hybrid cases. In case of $150^{\circ}C$, although the trend of weight loss was similar to that of others, the wear resistance of PR-MMCs was better than that of N-MMCs for hybrid MMCs.

가압주조법으로 제조한 $Al_2O_3$ 섬유와 SiC 입자 혼합 보강 금속복합재료(MMCs)의 상온과 고온에서 윤활마모특성을 조사하였다. 마모시험은 거리와 온도의 변화에 따라 속도를 고정시켜 25Kgf의 하중하에서 수행하였으며 MMCs의 시험편은 가압의 수평(PR)방향과 수직(N)방향에서 채취하였다. 혼합비의 영향을 관찰한 결과 상온에서는 20%섬유만 보강한 PR방향 MMCs의 마모거동은 N방향 보다 우수한 결과를 보였으나, 혼합보강 MMCs는 반대로 나타내었다. 고온($100^{\circ}C$)에는 모든 MMCs에서 PR방향의 마모거동이 N 방향보다 우수한 결과를 보인 것은 보강재와 마찰면간 윤활필름이 강호작용에 기인한 것으로 밝혀졌다. $150^{\circ}C$에서는 혼합 MMCs의 마모거동은 온도영향으로 PR이 N 보다 우수한 결과를 보였다.

Keywords

References

  1. Nom, H. W., Aggag, G. A., Takahashi, K., and Han, K. S‘ 2000, "The dynamic behavior of metal-matrix compositεs under low-velocity impact," Compos. Sci Technol. , Vol. 60, pp. 817-823 https://doi.org/10.1016/S0266-3538(99)00191-8
  2. Fu, H. H., Han, K. S., and Song, J. 1., 2004, "W$\varepsilon$ ar properties of Saftil Al, Saffil/$Al_20_3/AI$ and Saffil/SiC/Alhybrid metal matrix composites," Wear, Vol. 256, No.7-8, pp. 705-713 https://doi.org/10.1016/S0043-1648(03)00460-5
  3. Du, Z. M., and Li ,J. P., 2004, "Study of $Al_2O_3sfSiC_p/Al$ composites and their wear-resisting properties," J. Mater. Process‘ Technol. Vol. 151 , pp. 298-301 https://doi.org/10.1016/j.jmatprotec.2004.04.077
  4. Walker, J. C., Rainforth, W. M., and Jones, H., 2005, "Lubricated sliding wear behaviour of aluminium alloy composites," Wear, Vol. 259, No, 1-6, pp. 577-589 https://doi.org/10.1016/j.wear.2005.01.001
  5. Song, J. I., and Han, K. S., 1997, "Effect of volume fraction of carbon fibers on wear behavior of $Al/ Al_2O_3/C hybrid metal matrix composites," J. Mater. Process Technol., Vol. 39, No. 3-4, pp. 309-318 https://doi.org/10.1016/S0263-8223(97)00124-4
  6. Shipway, H. P., Kennedy, A. R., and Wilkes, A. J., 1998, "Sliding wear behavior of aluminium-based metal matrix composites produced by a novel liquid route," Wear, Vol. 216, pp. 160-171 https://doi.org/10.1016/S0043-1648(97)00153-1
  7. Kato, K., 2000, "Wear in relation to friction-a review," Wear, Vol. 241 , pp. 151-157 https://doi.org/10.1016/S0043-1648(00)00382-3
  8. Singh, J., Alpas, A. T. , 1995, "Elevated temperature wear of AI6061 and AI6060-20%$Al_2O_3$," Metall. Mater Trans. A, Vol. 32, No. 7, pp. 1099-1105
  9. Deuis, R. L., Subrammian, C., and Yellup, J.M., 1996, "Abrasive wear of aluminium composites-a review," Wear Vol. 201 , pp. 132-144 https://doi.org/10.1016/S0043-1648(96)07228-6
  10. Wilson, S., and Alpas, A.T., 1996, "Effect of temperature on the sliding wear pεrformance of AI alloys and Al matrix composites," Wear, Vol. 196, pp. 270-278 https://doi.org/10.1016/0043-1648(96)06923-2
  11. Benal, M. M., and Shivanand, H. K., 2007, "Effects of reinforcements content and ageing durations on wear characteristics of Al (6061) basεd hybrid composites," Wear, Vol. 262, No. 5-6, pp. 759-763 https://doi.org/10.1016/j.wear.2006.08.022
  12. Tang, F., Wu, X. L., Ge, S. R., Ye, J. C., Zhu, H., Hagiwata, M., and Schoenung, J. M., 2008, "Dry sliding friction and wear properties of B4C particulate-reinforced Al-5083 matrix composites," Wear, Vol. 264, No. 708, pp. 555-561 https://doi.org/10.1016/j.wear.2007.04.006
  13. Rosenberger, M. R., Forlerer, E., and Schvezov, C. E., 2009, “ Wear behavior of AA1060 reinforced with alumina under different loads," Wear, Vol. 266, No. 1-2, 5, pp.356-359 https://doi.org/10.1016/j.wear.2008.06.007