IE interfaces (산업공학)

Korean Institute of Industrial Engineers (대한산업공학회)
권호 표지

A Study of Strategy for Planning of Rework in Semiconductor Monitoring Burn-in Test Process

반도체 MBT 공정의 Rework 제품 투입결정에 관한 연구

  • Lee, Do-Hoon (Samsung Electronics Co., Ltd) ;
  • Ko, Hyo-Heon (Department of Industrial Systems and Information Engineering, Korea University) ;
  • Kim, Sung-Shick (Department of Industrial Systems and Information Engineering, Korea University)
  • 이도훈 (삼성전자) ;
  • 고효헌 (고려대학교 산업시스템정보공학과) ;
  • 김성식 (고려대학교 산업시스템정보공학과)
  • Received : 2005.01.15
  • Accepted : 2005.08.04
  • Published : 2005.09.30
Download PDF
⟨ Previous Next ⟩

Abstract

This paper considers a strategy for planning of rework in semiconductor monitoring burn-in test process. The equipment error in monitoring burn-in test process generates many defects. These defects are transformed into good products by rework process, i.e. retest. Rework has the advantage of saving production costs. But rework increases holding costs and incurs rework costs. In monitoring burn-in test process, rework depends on operator's experience with no pre-defined specification. In practice, a number of rework activities are performed with respect to the product importance and inventory quantity. Moreover, disregard for order jobs schedule have caused due date penalties. So a strategy for planning of rework by which order jobs schedule are not affected is suggested. Futhermore, production costs, rework costs and inventory costs for planning of rework are considered.

Keywords

References

  1. Abdel-Malek, L., Asadathorn, N. (1996), An analytical approach to process planning with rework option, International journal of production economics, 46/47(COM),511-520 https://doi.org/10.1016/0925-5273(95)00111-5
  2. Chiu, Y. P. (2003), Determining the Optimal Lot Size for the Finite Production Model with Random Defective Rate, the Rework Process, and Backlogging, Engineering optimization, 35(4), 427-438 https://doi.org/10.1080/03052150310001597783
  3. Flapper, SD.P., Fransoo, J. C, Broekmeulen, R A. C M., lnderfurth, K. (2002), Planning and control of reworking in the process industries : a review, Production planning & control, 13(1), 26-34 https://doi.org/10.1080/09537280110061548
  4. Flapper, S.D.P., Teunter, RH. (2004), Logistics planning of rework with deteriorating work-in-process, lntemational Journal of prodttition economics, 88(1),51-59 https://doi.org/10.1016/S0925-5273(03)00130-0
  5. Giri, B.C, Moon, I., Yun, W.Y. (2003), Scheduling economic lot sizes in deteriorating production systems, Naval research logistus, 50(6), 650-661 https://doi.org/10.1002/nav.10082
  6. Gopalan, M.N., Karman, S. (1994), Multi-type Rework in Two-stage Production Systems, The International journal of quality & reliability management, 11(6), 38-49
  7. Gopalan, M.N., Karman, S. (1996), Probability of first passage analysis of a two-stage transfer-line production system with storage and rework, Microelectronics and reliability, 36(3),403-407 https://doi.org/10.1016/0026-2714(95)00095-X
  8. H.Teunter, Ruud, Flapper, Simme Douwe P. (2003), Lot-sizing for a singlestage single-product production system wirh rework of perishable production defectives, OR Spektrum : Organ der Deutschen Gesellschaft fur Operations Research, 25(1), 85-96 https://doi.org/10.1007/s00291-002-0105-3
  9. Hayek, P. A., Salameh, M. K. (2001), Production lot sizing with the reworking of imperfect quality items produced, Production planning & control, 12(6), 584-590 https://doi.org/10.1080/095372801750397707
  10. Jamal, A.M.M., Sackec, B.R, Mondal, S. (2004), Optimal manufacturing batch size with rework process at a single-stage producrion system, Computers & industrial engineering, 47(1)77-89 https://doi.org/10.1016/j.cie.2004.03.001
  11. Liu, J.J., Ping, Y. (1996), Optimal lot-sizing in an imperfect production system with homogeneous reworkable jobs, European Journal of operational research, 91(3),517-527 https://doi.org/10.1016/0377-2217(94)00339-4