절삭과 적층을 복합적으로 수행하는 하이브리드방식 쾌속시작시스템을 위한 층분할

Layer Generation for Hybrid Rapid Prototyping System Using Machining and Deposition

  • 발행 : 2005.12.01

초록

This paper introduces a new approach for saving build time of hybrid rapid prototyping by decomposing a part into minimum number of layers. In the hybrid rapid prototyping, a part of a complicated shape is realized by adding layers of a simpler shape, each of which is obtained by machining a sheet of constant thickness from its top and bottom surfaces. Thus it is desired to decompose a given part into the minimum number of layers while guaranteeing each layer to be fabricated from the given sheets using a 3-axis milling machine. To satisfy these requirements, a concave edge-based algorithm is proposed to decompose a part into layers by considering the tool accessibility, the total number of layers, and the allowable sheet thickness.

키워드

참고문헌

  1. Pandey, P. M., Reddy, N. V. and Dhande, S. G., 'Real Time Adaptive Slicing for Fused Deposition Modeling', International Journal of Machine Tools and Manufacture, Vol. 43, No. 1, pp. 61-71, 2003 https://doi.org/10.1016/S0890-6955(02)00164-5
  2. Choi, S. H. and Kwok, K. T., 'Hierarchical Slice Contours for Layered-manufacturing', Computers in Industry, Vol. 48, No.3, pp. 219-239, 2002 https://doi.org/10.1016/S0166-3615(02)00040-4
  3. James B. Taylor, Denis R. Cormier, Sandesh Joshi and Vivek Venkataraman, 'Contoured Edge Slice Generation in Rapid Prototyping Via 5-axis Machin- ing', Robotics and Computer Integrated Manufacturing, Vol. 17, No. 1-2, pp. 13-18,2001 https://doi.org/10.1016/S0736-5845(00)00032-6
  4. Tyberg, J. and Bohn, J. H., 'FDM Systems and Local Adaptive Slicing', Materials & Design, Vol. 20, No. 2-3, pp. 77-82, 1999 https://doi.org/10.1016/S0261-3069(99)00012-6
  5. Ma, W. Y. and He, P., 'An Adaptive Slicing and Selective Hatching Strategy for Layered Manufacturing', Journal of Materials Processing Technology, 89-90, pp. 191-197, 1999
  6. 지해성, '신속성형기술 전용 벌집구조 형상 모델링 기술 개발', 한국캐드캠학회논문집, 제4권, 제3호, pp. 180-189, 1999
  7. 허정훈, 이건우, 안재홍, '신속시작작업에서 2차원 단면데이터를 이용한 3차원 물체의 최적자동배치를 위한 알고리즘의 개발', 한국캐드캠학회논문집, 제2권, 제3호, pp. 195-210, 1997
  8. 이상호, 안동규, 최홍석, 양동열, 문영복, 채희창, 'VLM-ST용 CAD/CAM 시스템에서 단위 형상층 생성 방법 및 적용 예', 한국캐드캠학회논문집, 제7권, 제3호, pp. 148-156, 2002
  9. Hur, J. H., Lee, K. W., Zhu, H. and Kim, J. W., 'Hybrid Rapid-prototyping System Using Machining and Deposition', Computer-Aided Design, Vol. 34, No. 10, pp. 741-754, 2002 https://doi.org/10.1016/S0010-4485(01)00203-2
  10. Dhaliwal, S., Gupta, S. K, Huang, J. and Kumar, M., 'A Step Towards Automated Design of Sacrificial Multi-piece Molds', ASME International Congress and Exposition, New York, November 2001
  11. Ki, D. W. and Lee, K. W., 'Part Decomposition for Die Pattern Machining', Journal of Materials Processing Technology, 130-131, pp. 599-607, 2002
  12. Chang, Y. C., Pinilla, J. M., Kao, J. H., Dong, J., Ramaswami, K. and Prinz, F. B., 'Automated Layer Decomposition for Additive/Subtractive Solid Freeform Fabrication', Proceedings of the Solid Freeform Fabrication Symposium, The University of Texas at Austin, August 1999
  13. Ye, X. G., Fuh, J. Y. H. and Lee, K. S., 'A Hybrid Method for Recognition of Undercut Features from Moulded Parts', Computer-Aided Design, Vol. 33, No. 14, pp. 1023-1034, 2001 https://doi.org/10.1016/S0010-4485(00)00138-X