Analysis on the Friction Losses of a Bent-Axis Type Hydraulic Piston Pump

  • Hong, Yeh-Sun (Hankuk Aviation University, School of Aeronautical & Mechanical Engineering) ;
  • Doh, Yoon-Ho (Hankuk Aviation University, School of Aeronautical & Mechanical Engineering)
  • Published : 2004.09.01

Abstract

The design of an axial piston pump for electro-hydrostatic transmission systems requires accurate information where and how much the internal friction and flow losses are produced. This study is particularly focused on the friction losses of a bent-axis type hydraulic piston pump, aiming at finding out which design factors influence its torque efficiency most significantly. To this end, the friction coefficients of the pump parts such as piston heads, spherical joints, shaft bearings, and valve plate were experimentally identified by a specially constructed tribometer. Applying the experimental data to the equations of motion for pistons as well as to the theoretical friction models for the pump parts, the friction torques produced by them were computed. The accuracy of the computed results was confirmed by the comparison with the practical input torque of the pump. In this paper, it is shown that the viscous friction forces on the valve plate and input shaft bearing are the primary source of the friction losses of the bent-axis type pump, while the friction forces and moments on the piston are of little significance.

Keywords

References

  1. Cho, J. H., 2000, 'Dynamic Modeling and Analysis for Swash-Plate Type Axial Pump Control Utilizing Indexing Valve Plate,' Ph. D. Thesis, Univ. of Missouri-Columbia
  2. Darling, J., 1985, 'Piston-Cylinder Dynamics in Oil Hydraulic Axial Piston Pumps,' Ph. D. Thesis, School of Mechanical Engineering, University of Bath, England
  3. Doh, Y. H. and Hong, Y. S., 2002, 'Dynamic Analysis of the 3-Dimensional Piston Motion of a Bent-Axis Type Hydraulic Pump,' Proceedings of the KAMES 2002 Joint Symposium, Vol. A, pp.861-867
  4. Ezato, M. and Ikeya, M., 1986, 'Sliding Friction Characteristics between a Piston and a Cylinder for starting and Low-Speed Conditions in the Swashplate-Type Axial Piston Motor,' Proc. 7th Int. Fluid Power Symposium, Bath, England
  5. Iboshi, N. and Yamaguchi, A., 1986, 'Characteristics of a Slipper Bearing for Swash-Plate Type Axial Piston Pumps and Motors,' J. JSME, Vol. 29, No. 254, pp.2539-2546
  6. Kim, J. Y., Kim J. W., Cho, M. R. and Han, D. c., 2002, 'Friction Characteristics of Piston Ring Pack with Consideration of Mixed Lubrication: Parametric Investigation,' Int. J. KSME, Vol. 16, No.4, pp. 468-475
  7. Kobayashi, S. and Matusmoto, K., 1993, 'Lubrication between the Valve Plate and Cylinder Block for Low-Speed Conditions in a Swash-Plate Type Axial Piston Motor,' J. JSME, Vol. 59, No. 561, pp. 1512-1517
  8. Kobayashi, S., Hirose, M., Hatsuse, J. and Ikeya, M., 1988, 'Friction Characteristics of a Ball Joint in the Swash-Plate Type Axial Piston Motor,' Proc. 8th Int. Fluid Power Symposium, Birmingham
  9. Manring, N. D., 1998, 'The Torque on the Input Shaft of an Axial-Piston Swash-Plate Type Hydrostatic Pump,' J. Dynamic Systems, Measurement, and Control, Vol. 120, pp. 57-62
  10. Matsumoto, K. and Ikeya, M., 1991, 'Friction Characteristics between the Piston and Cylinder for Low-Speed Conditions in a Swashplate-Type Axial Piston Motor,' J. JSME, Vol. 57, No. 540, pp 237-241
  11. Murrenhoff, H. and Bebber, D. V., 2002, 'Development of Coatings for Fluid Power Components for Environmentally Acceptable Pressure Media,' Proc. 13th Int. Coloquium Tribology, Stuttgart, Germany, pp.59-65
  12. N. N., 2001, 'Secondary by Name But Not by Nature,' Aircraft Technology Engineering & Maintenance-April/ May, pp. 28-33
  13. N. N., 2003, SKF Products Catalog
  14. Olems, L., 2002, 'Ein Simulationsmodell zur Beschreibung der Spaltstroemung in Axialkolben-maschinen der Schraegscheibenbauart,' Dr. -Ing. Dissertation, TU Hamburg-Harburg
  15. Schoenau, G. J. and Burton, R. T., 1990, 'Dynamic Analysis of a Variable Displacement Pump,' Tran. ASME, Vol. 112, pp. 122-132
  16. Sutton, O., 1997, 'Super Jumbos: New Systems to Boost Performance, Cut Costs,' INTERVIA , July/ August, pp. 31-33
  17. Tedric, A. H., 2001, Rolling Bearing Analysis, 4th Ed., John Wiley & Sons, INC., pp. 540-549
  18. Townsend, D. P., 1992, Dudley's Gear Handbook, 2nd Ed., McGraw-Hill Inc.
  19. Zeiger, G. and Akers, A., 1985, 'Torque on the Swash-Plate of an Axial Piston Pumps,' ASME J. Dynamic Systems, Measurement, and Control, Vol. 107, pp. 220-226