DOI QR코드

DOI QR Code

입자요소를 이용한 미세 성형 부품의 유한요소 해석 및 실험

FE Analysis and Experiments of Milli-fart forming Using Grain and Grain Boundary Element

  • 구태완 (부산대학교 항공우주공학과) ;
  • 강범수 (부산대학교 항공우주공학과)
  • 발행 : 2003.01.01

초록

The recent trend towards miniaturization causes an increased demand for parts with very small dimensions. Milli-structure components are classified as a component group whose size is between macro- and micro-scale. The manufacturing process of these components of thin sheet metal forming has a microscopic properties in addition to a typical phenomenon of bulk deformation because of the forming size. Also, the material properties and the deformation behavior change with miniaturization, which means that, a coarse grained materials show a higher resistance against deformation, when the grain size is in the range of the sheet thickness. In this study, a new numerical approach is proposed to simulate intergranular milli-structure in forming by the finite element method. The grain element and grain boundary element are introduced to simulate the milli-structure in the bending. The grain element is used to analyze the deformation of individual grain while the grain boundary element is for the investigation on the movement of the grain boundary. Also, the result of the finite element analysis is confirmed by a series of milli-sized forming experiments.

키워드

참고문헌

  1. Geiger, M, Vollertsen F. and Kals, R, 1996, 'Fundamentals on the Manufacturing of Sheet Metal Microparts,' Annals of the ClRP, Vol. 45, pp. 272-282 https://doi.org/10.1016/S0007-8506(07)63063-7
  2. Tseng, A, 1990, 'Material Characterization and Finite Element Simulation for Forming Miniature Parts,' Finite Element Annal. Des., Vol. 6, pp. 251-265 https://doi.org/10.1016/0168-874X(90)90031-9
  3. Miyazaki, S, Fujita H. and Hiraoka, K, 1979, 'Effect of Specimen Size on the Flow Stress of Polycristalline Cu-Al. Alloy,' Scripta Met., Vol. 6, pp. 447-452
  4. Marumo, Y, Saiki H. and Onoue, A, 2001, 'Effects of Lap Sheets on the Improvement of the Formability of Metal Foil,' J. of Materials Processing Technology, Vol. 113, pp. 627-631 https://doi.org/10.1016/S0924-0136(01)00648-3
  5. Jimma, T. and Adachi, T, 1993, 'Recent Trends in Precise Press-Working of Electronic Components,' Proc. of the 4th Int. Con. on Technology of Plasticity, pp. 1547-1552
  6. Yoshito, M.N, 1979, 'Influence of Microstructural Inhomogeneity on the Formability and Fracture of a Carbon Steel,' J. of Engineering Materials and Technology, Transaction of the ASME, Vol. 101, pp. 18-21 https://doi.org/10.1115/1.3443639
  7. Ku, T.W. and Kang, B.S, 'An Experimental Approach of Milli-Strucutre Sheet Metal Forming,' Proceedings of the KSME 2001 Spring Annual Meeting A, pp. 471-476
  8. Messner, A, Engel, U, Kals R. and Vollertsen, , pp. 1701-1710 F, 1994, 'Size Effect in the FE- simulation of Micro-forming Processes,' J. of Materials Processing Technology, Vol. 45, pp. 371-379 https://doi.org/10.1016/0924-0136(94)90368-9
  9. Raulea, L.V, Goijaerts, A.M, Govaert, L.E. and Baaijens, F.P.T, 2001, 'Size Effects in the Processing of Thin Metal Sheets,' J. of Materials Processing Technology, Vol. 115, pp. 44-48 https://doi.org/10.1016/S0924-0136(01)00770-1
  10. Kals, T.A. and Eckstein, R, 2000, 'Miniaturization in Sheet Metal Forming Working,' J. of Materials Processing Technology, Vol. 103, pp. 95-101 https://doi.org/10.1016/S0924-0136(00)00391-5
  11. Ashby, M.F, 1972, 'Boundary Defects and Automic Aspects of Boundary Sliding and Diffusional Creep,' Surface Science, Vol. 31, pp. 498-504 https://doi.org/10.1016/0039-6028(72)90273-7
  12. Kobayashi, S, Oh, S.l. and Altan, T, 1989, Metal Forming and the Finite Element Method, Oxford University Press
  13. Onck, P. and Giessen, E, 1997, 'Microstructurally Based Modeling of Intergranular Creep Fracture using Grain Elements,' Mechanics and Materials, Vol. 26, pp. 109-126 https://doi.org/10.1016/S0167-6636(97)00020-3
  14. Onck, P. and Giessen, E, 1999, 'Growth of an Initially Sharp Crack by Grain Boundary Cavitation,' J. of Mechanics and Physics of Solid, Vol. 47, pp. 99-139 https://doi.org/10.1016/S0022-5096(98)00078-7
  15. Ku, T.W. and Kang, B.S, 2001, 'An Experimental Approach of Milli-Structure Sheet Metal Forming and FE Analysis,' 2nd Workshop on Milli-Structure Forming Technology. pp. 117-123
  16. Otsu, M, Mori, K. and Osakada, K, 1996, 'Determination of Optimum Working Conditions in Mushy-state Upsetting of Magnet using Distinct Element Simulation,' J. of Materials Processing Technology, Vol. 60, pp. 691-696 https://doi.org/10.1016/0924-0136(96)02406-5
  17. Iwashita, K. and Oda, M, 2000, 'Micro-deformation Mechanism of Shear Bending Process Based on Modified Distinct Element Method,' Powder Technology, No. 109, pp. 192-205
  18. Ku, T.W. and Kang, B.S, 2001, 'An Experimental Approach and Finite Element Analysis on Rectangular Cup Drawing Process of Milli-Component Forming,' KSTP, Transactions of Material Processing, Vol. 10, No.6, pp. 471-477
  19. Ku, T.W, Hwang, S.M. and Kang, B.S, 2001, 'Milli-Component Forming of Rectangular Cup Drawing,' J. of Materials Processing Technology, Vol. 113, pp. 749-753 https://doi.org/10.1016/S0924-0136(01)00695-1