Evaluation of Mechanical Properties of Welded Metal in Tailored Steel Sheet Welded by $ CO_2$ Laser

$ CO_2$레이저 합체박판 용접부의 기계적 물성평가

  • Published : 2001.04.01

Abstract

Automotive manufactures have taken more interests in tailored sheet metals for improving the rigidity, weight reduction, crash durability, and cost savings so that their application to auto-bodies has been increased. However, since the tailored sheet metals do not behave like un-welded sheet metals in press forming operations, the stamping engineers no longer rely only on conventional forming techniques. Futhermore, there is no clear understanding of the characteristics of welded metal which influence the overall press formability of tailored sheet metals. Recently, the computer simulations are prevailing for the evaluation of the formability. Unfortunately, the mechanical property of tailored sheet metal has to be quantitatively defined in the simulation. In this study, the analytical equations are formulated in order to find the mechanical properties of the welded metal in the tailored sheet metal welded by co$_2$laser. Based on force distribution assumption, the constitutive behavior of the welded metal is investigated using uniaxial tensile test results of base metals and tailored sheet metal. Then, the strength coefficient, work-hardening exponent, and plastic strain ratio of laser-welded metal are calculate from those of base metals and tailored sheet metal. In addition, the existence of weld defects in the welded metal is indirectly detected by examining the slop of strength coefficient of the welded metal.

Keywords

References

  1. K. M. Radlmayr and J. Szinyur, 'Laser Welded Sheet Panals for the Body in White,' Presented in IDDRG Working Groups Meeting, PISA. Italy Palazzo dei Congressi, 1991
  2. M. F. Shi, K. M. Pickett, and K. K. Bhatt, 'Formability Issues in the Application of Tailor Welded Blank Sheet,' SAE Technical Paper No.930278, 1993
  3. M. Eisenmenger, K. K. Bhatt, and M. F. Shi, 'Influence of Laser Welding Parameters on Formability and Robustness of Blank Manufacuring: An Application to a Body Side Frame,' SAE Technical Paper No.950922, 1995
  4. K. K. Bhatt, M. Eisenmenger, and M. F. Shi, 'Formability of Mash Seam Welded Blanks: Effect of Welding Set-up Conditions,' SAE Technical Paper No.950923, 1995
  5. B. Y. Wang, M. F. Shi, H. Sadrina and F. Lin, 'Structural Performance of Tailor Welded Sheet Steels,' SAE Technical Paper No.950376, 1995
  6. F. I. Saunders, 'Forming of Tailor-Welded Blanks,' Ph. D. Dissertation, Ohio State Univ., 1995
  7. 서정, 한유희, 김정오, 이영신, '이종두께 강판의 $CO_2$ 레이저 용접 및 성형성,' 대한용접학회지, 제14권, 제1호, pp. 45-54, 1995
  8. 이희석, 배동호, '이종강판의 $CO_2$ 레이저 용접성 평가에 관한 연구,' 대한기계학회 춘계학술대회 논문집(A), pp. 13-18, 1996
  9. 박기철, 한수식, 김광선, 권오준, '레이저 용접 테일러드 블랭크의 기본 성형 특성 I: 인장변형특성,' 한국소성가공학회지, 제7권, 제1호, pp. 23-35, 1998
  10. 금영탁, 구본영, 박승우, 유석종, 이경남, '레이저 용접 합체박판의 성형한계도와 스탬핑 금형 성형해석에 적용,' 한국소성가공학회지, 제9권, 제1호, pp. 3-9, 2000