Phase Shift Full Bridge Converter for Sever Power using a New Separated Leakage Inductor Winding (SLW) Method

A new transformer winding method is proposed in this paper. Generally, PWM ZVS topologies use a leakage inductor to achieve ZVS operation. However, the leakage inductance of the transformer is not often enough to meet ZVS condition. Therefore, an additional leakage inductor is necessary, which causes large core loss because high input voltage is applied to the additional leakage inductor during a short commutation period. In this paper, a new separated leakage inductor winding (SLW) method is proposed. With the proposed winding method, a leakage inductor and a transformer can be combined in one ferrite core. Therefore, size and core loss of the additional leakage inductor can be reduced. Experimental results demonstrate that the proposed winding method can achieve a significant efficiency improvement in a 1210.8W (12V, 100.9A) prototype converter.