Gain-scheduling of Acceleration Estimator for Low-velocity Measurement with Encoders

In most of motor-driven motion control systems, an encoder is used to measure a position of the motor and the velocity information is obtained by measuring the position increment over a sampling period. The quantization effect due to limited resolution of the encoder induces some measurement errors, and consequently causes deterioration of the motion performance especially in low velocity. In this paper, we propose a gain-scheduled acceleration estimator which works in wider velocity range than the original acceleration estimator. We investigate and analyze characteristics of the velocity measurement mechanism which takes into account the quantization effect of the encoder. Next, we introduce the acceleration estimator and propose a gain-scheduled acceleration estimator. The bandwidth of the gain-scheduled acceleration estimator is automatically adjusted by the velocity command. Finally, its performance is evaluated by simulation and experiment, and the results are compared with those of a conventional method and the original acceleration estimator.