• 제목/요약/키워드: zone-melting process

검색결과 61건 처리시간 0.03초

레이저보조가공에서 중첩열원에 관한 해석 연구 (Analysis of Overlapping Heat Zones in Laser-Assisted Machining)

  • 백종태;이춘만
    • 한국정밀공학회지
    • /
    • 제32권12호
    • /
    • pp.1023-1029
    • /
    • 2015
  • Laser-assisted machining (LAM) is one of the most effective methods for enhancing the machinability of difficult-to-cut materials, such as titanium alloys and various ceramics, and has been studied by many researchers. LAM is a method that facilitates machining by softening a workpiece using a laser heat source. The advantages of the LAM process are decreases in tool wear, cutting force, and surface roughness. However, when the material is over-heated, melting or burning can occur. This study analyzed the heat source distribution with regard to overlapping of preheating on the laser heating path with an acute angle, a right angle and obtuse angles. Then, a power reduction method was proposed to reduce the melting and burning of the workpiece.

국부용융성장법으로 제조한 (Sm/Y)-Ba-Cu-0계 고온복합초전도체의 CeO2첨가에 따른 초전도특성 (Superconducting Properties of (Sm/Y)-Ba-Cu-0 High Tc Composite Superconductors with CeO2 Additive by Zone-Melt Textured Growth)

  • 김소정
    • 한국전기전자재료학회논문지
    • /
    • 제15권3호
    • /
    • pp.269-274
    • /
    • 2002
  • (Sm/Y)-Ba-Cu-O system high Tc composite superconductors with/without $CeO_2$ additive were directionally grown by zone-melting process, haying large temperature gradient, In air atmosphere. Cylindrical green rods of $({Sm/y})_{1.8}Ba_{2.4}Cu_{3.4}O_x$ [(Sm/Y)1.8] composite oxides by cold isostatic pressing(CIP) method using rubber mold were fabricated. The microstructure and superconducting properties were investigated by XRD, SEM, TEM and SQUID magnetometer. The size of nonsuperconducting $({Sm/y})_2BaCuO_5$ inclusions of the melt-textured (Sm/Y)1.8 sample with CeO$_2$ additive were remarkably reduced and uniformly distributed within the superconducting (Sm/Y)1.8 matrix. Both samples, with/without $CeO_2$ additive, showed an onset Tc $\geq$ 90 K and sharp superconducting transition. The critical current density Jc value of the $CeO_2$ addictive were $1{\times}10^5A/\textrm{cm}^2$ in 77 K, 0 Tesla.

Tiled Ribbon-shaped Thin Silicon Grains Produced with Comb-shaped Beam in ZMR-ELA

  • Nakata, Mitsuru;Okumura, Hiroshi;Kanoh, Hiroshi;Hayama, Hiroshi
    • 한국정보디스플레이학회:학술대회논문집
    • /
    • 한국정보디스플레이학회 2004년도 Asia Display / IMID 04
    • /
    • pp.412-414
    • /
    • 2004
  • We have developed nucleation control methods applicable to a zone-melting recrystallization excimer laser annealing process for poly-Si films. Ribbon-shaped Si grains of 2 ${\mu}m$-width were successfully aligned side by side by means of a comb-shaped beam, and we have successfully fabricated TFTs with channels formed in those grains. Electron mobility in the TFTs is as high as 677-$cm^2$/Vs.

  • PDF

일방향 응고법에 의한 다결정 실리콘의 야금학적 정련 (Metallurgical Refinement of Multicrystalline Silicon by Directional Solidification)

  • 장은수;박동호;류태우;문병문
    • 한국신재생에너지학회:학술대회논문집
    • /
    • 한국신재생에너지학회 2011년도 춘계학술대회 초록집
    • /
    • pp.111.1-111.1
    • /
    • 2011
  • The solar energy is dramatically increasing as the alternative energy source and the silicon(Si) solar cell are used the most. In this study, the improved process and equipment for the metallurgical refinement of multicrystalline Si were evaluated for the inexpensive solar cell. The planar plane and columnar dendrite aheadof the liquid-solid interface position caused the superior segregation of impurities from the Si. The solidification rate and thermal gradient determined the shape of dendrite in solidified Si matrix solidified by the directional solidification(DS) method. To simulate this equipment, the commercial software, PROCAST, was used to solve the solidification rate and thermal gradient. Si was vertically solidified by the DS system with Stober process and up-graded metallurgical grade or metallurgical grade Si was used as the feedstock. The inductively coupled plasma mass spectrometry (ICP) was used to measure the concentration of impurities in the refined Si ingot. According to the result of ICP and simulation, the high thermal gradient between the two phases wasable to increase the solidification rate under the identical level of refinement. Also, the separating heating zone equipped with the melting and solidification zone was effective to maintain the high thermal gradient during the solidification.

  • PDF

PLIC 방법을 사용한 Ni-P 디스크의 레이저 존 텍스처링 모사 (Simulation of laser zone texturing of Ni-P disk substrates by PLIC method)

  • 김헌준;하응지;김우승
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2000년도 추계학술대회논문집B
    • /
    • pp.255-260
    • /
    • 2000
  • Laser zone texture technology is widely used to enhance the tribological performance of high areal density media. This work investigates the transient process of melting and microscale surface deformation upon pulsed laser heating of Ni-P hard disk substrates by PLIC(Piecewise Linear Interface Calculation) method. The present results are compared with both the experimental and the Donor-Acceptor method results. It is found that the results from PLIC method are better than those of Donor-Acceptor method and they are in good agreements with the experimental results.

  • PDF

Crystal growth and pinning enhancement of directionally melt-textured$(Y_{0.5}Nd_{0.25}Sm_{0.25})Ba_2Cu_3O_y$ oxides in air

  • Kim So-Jung
    • 한국결정성장학회지
    • /
    • 제15권5호
    • /
    • pp.188-192
    • /
    • 2005
  • High $T_c(Y_{0.5}Nd_{0.25}Sm_{0.25})Ba_2Cu_3O_y[(YNS)-123]$ superconductors with/without $CeO_2$ additive were systematically investigated by the zone melt growth process in air. Cylindrical green rods of (YNS)-123 oxides were fabricated by cold isostatic pressing (CIP) method using rubber mould. A sample prepared by this method showed well-textured microstructure, and $(Y_{0.5}Nd_{0.25}Sm_{0.25})_2BaCuO_5[(YNS)211]$ nonsuperconducting inclusions were uniformly dispersed in large $(Y_{0.5}Nd_{0.25}Sm_{0.25})Ba_2Cu_3O_y$[(YNS)123] superconducting matrix. In this study, optimum melting temperature and growth rate were $1100^{\circ}C$ and 3 mm/hr, respectively. The directionally melt-textured (YNS)-123 sample with $CeO_2$ additive showed an onset critical temperature $(T_c)\;T_c{\geq}93K$ and sharp superconducting transition.

SM 45C강의 레이저 표면경화처리에 관한 연구 (A study on the laser surface hardening of SM 45C steel)

  • 나석주;김성도;이건이;김태균
    • 대한기계학회논문집
    • /
    • 제11권1호
    • /
    • pp.53-62
    • /
    • 1987
  • 본 논문에서는 1 KW CW CO$_{2}$레이저 발생자장치를 사용하여 표면경화 처리 를 행할때 공정과 관련된 변수들이 용접부 및 표면경화층에 미치는 영향들을 이론과 실험을 통해서 규명하고, 이 결과들을 실제공정에 사용할 수 있는 기초자료로서 제시 하고자 한다. 이를 위해서 해석에 사용될 수 있는 유한요소법(Finite Element Meth- od)에 근거한 2차원 열유동 해석용 프로그램 및 데이타 처리 프로그램을 개발하고, 중 탄소강에 레이저 표면처리를 수행하여 실험 및 이론해석의 결과를 비교 검토하였다. 비교 검토하여 그 설정기준을 고찰하였다.

DEVELOPMENT OF HYPER INTERFACIAL BONDING TECHNIQUE FOR ULTRA-FONE GRAINED STEELS

  • Kazutoshi Nishimoto;Kazuyoshi Saida;Jeong, Bo-young;Kohriyama, Shin-ichi
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
    • /
    • pp.776-780
    • /
    • 2002
  • This paper describes the concept and the characteristics of hyper interfacial bonding developed as a new concept joining process for UFG (ultra-fine grained) steel. Hyper interfacial bonding process is characterized by instantaneous surface melting bonding which involves a series of steps, namely, surface heating by high frequency induction, the rapid removing of heating coil and joining by pressing specimens. UFG steels used in this study have the average grain size of 1.25 ${\mu}{\textrm}{m}$. The surface of specimen can be rapidly heated up and melted within 0.2s. Temperature gradient near heated surface is relatively steep, and peak temperature drastically fell down to about 1100K at the depth of 2~3mm away from the heated surface of specimen. Bainite is observed near bond interface, and also M-A (martensite-austenite) islands are observed in HAZ. Grain size increases with increasing heating power, however, the grain size in bonded zone can be restrained under 11 ${\mu}{\textrm}{m}$. Hardened zone is limited to near bond interface, and the maximum hardness is Hv350~Hv390.

  • PDF

Floating zone 법에 의한 Spinel$(MgAl_2O_4)$단결정 성장 (Spinel$(MgAl_2O_4)$ single crystal growth by floating zone method)

  • Seung Min Kang;Byong Sik Jeon;Keun Ho Orr
    • 한국결정성장학회지
    • /
    • 제4권3호
    • /
    • pp.325-335
    • /
    • 1994
  • Floating zone법으로 Spinel$(MgO.Al_2O_3)$을 성장시켰다. $MgO.Al_20_3$ spinel의 용융점은 $2135^{\circ}C$ 정도이고, 용융액으로부터 단결정을 성장시키는 방법에 있어서 매우 중용한 사항이다. Verneuil법과 RF-유도가열법을 이용한 czochralski법으로 성장시킨 경우가 보고된 바 있으나, 본 공법으로는 처음이라 사료된다. 본 연구에서는 halogen적외선 lamp를 이용한 image fur-nace에서 용융하여 아래쪽으로 하강함으로 인해 단결정을 육성시키는 floating zone법을 사용하여, $MgAl_2O_4$ spinel 단결정을 성장하였다. 또한 전이금속 이온을 doping하여 용융점의 하강 효과와 함께 적색, 녹색을 띈 단결정을 성장시켰다. 결론으로 성장계면과 용융대의 안전성에 주목하여 spinel 단결정 성장 기구를 규명하려 하였으며 성장계면이 오목함(결정쪽으로)에서 비롯되는 성장시의 양상에 대해 고찰하였다.

  • PDF

병렬가공기계용 CFRP의 레이저 용접특성 시뮬레이션 (CFRP Laser Joining Computer Simulation in a Parallel Kinematic Machine)

  • 이승택;박승규;최해운
    • 한국기계가공학회지
    • /
    • 제16권1호
    • /
    • pp.77-82
    • /
    • 2017
  • A computer simulation method is introduced to understand the joining phenomena of PC and CFRP by estimating the temperature of the weld zone. Following the prior or preliminary research, the power range was set between 3 watts and 7 watts, and the scanning speed was set at 500 mm/min and 1,000 mm/min, respectively. Based on the computer simulation, the temperature near the joining boundary was not sufficient at the scanning speed of 1,000 mm/min, regardless of the selected powers. However, the temperature increases above the melting temperature of the selected polymers at the scanning speed of 500 mm/min. The simulation results were compared with actual weld samples to validate its actual use.