• 한국표면공학회지
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• 제33권5호
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• pp.381-386
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• 2000

It was found that colloidal silica sprayed to the galvanized steel sheet apparently made the molten zinc layer solidified to be the randomly oriented fine grains. Its spraying effect was also little affected by steel temperature that had been considered as one of the major operating factors in this process. From the results of surface analysis, it is considered that aluminum dissolved in coating layer reduces silica to silicon by the oxidation-reduction reaction, and that the reduced silicon acts as a more effective nucleus in solidification reaction than phosphate salt, siica and alumina.

• Corrosion Science and Technology
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• 제7권6호
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• pp.370-374
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• 2008

In this study, we evaluated anti-corrosion properties of both commercial unleaded and lead epoxy primer for automotive substrate before applying to actual painting lines by salt spray test, and cyclic corrosion test, potentiodynamic test and electrochemical impedance spectroscopy. The difference in the corrosion resistance between automotive epoxy primers contained $Bi(OH)_{3}$ and leaded one was investigated. And it was also discussed the effect of zinc phosphate pretreatment to the epoxy primers. The specimen coated epoxy primer contained $Bi(OH)_{3}$ showed 0.5 V higher corrosion potential than that of bare steel. The result of salt spray test did not indicate remarkable difference of corrosion resistance in all specimens above $10{\mu}m$ thickness up to 1200 hours. In the cyclic corrosion test, epoxy primers contained $Bi(OH)_{3}$ on phosphated substrate performed good corrosion properties until 800 hours. The epoxy primer contained $Bi(OH)_{3}$ performed the equivalent corrosion resistance as leaded coating on phosphated steel, but slightly inferior to that of leaded on bare steel. These results show that the pre-treatment of zinc phosphate is effective as well as pigment changing in performing anti-corrosion properties in automotive bodies.

• Corrosion Science and Technology
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• 제4권1호
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• pp.15-18
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• 2005

Hydroxyapatite(HAp) was synthesized using the waste sludge from semiconductor process and used as an anticorrosive pigment. The water absorption of coating pigmented with anticorrosive pigment and the corrosion at interface between coating and substrate were monitored using AC impedance techniques. The anticorrosive performance of HAp was compared with those of red lead(RL) and zinc potassium chromate(ZPC), which have been known as representative anticorrosive pigments. The amount of absorbed water in ZPC- and HAp- pigmented coatings was much higher compared to that in RL-pigmented and unpigmented film. However, it seems that the water absorbed into HAp- or ZPC-pigmented film is beneficial to anticorrosive function. The anticorrosive performance of HAp is superior or at least comparable to those of ZPC and RL. The excellent anticorrosive properties of HAp can be explained by its passivating ability, caused by the reaction of the soluble component of HAp with Fe to form iron phosphate in the presence of water.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 춘계학술대회 논문집
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• pp.215-218
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• 2005

For the production of cold forged parts with near-net-shape attributes, the quality of the tool system is responsible for an essential portion of costs fer the finished components. Therefore, a tool lift is one of the important issues on cold forging industry. There are many complicated variables related with tool life, such as material, heat-treatment, coating, lubricant, process design. In this study, heat-treatment of tool material and lubricant are investigated to improve the tool life. Deep cryogenic treatment of tool steel is very efficient to improve the wear resistance due to the fine carbide. And, friction factor of lubricants for cold forging are measured by the ring compression test. Zinc-Phosphate and $MoS_2$ lubricant is effective to sustain the friction factor under 0.1.

• 대한치과보철학회지
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• 제36권1호
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• pp.26-49
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• 1998

The purpose of this study was to confirm the formation of hybrid layer and resin tags in dentin tissue and the possibility of bonding between luting cements used for the prosthesis and the resinous surface coated with resin bonding agents to prevent the dentin hypersensitivity after abutment preparation. Some resin bonding agents, which may have the possibility of bonding with polyacrylic acid as a liquid ingredient of polycarboxylate and glass ionomer cements, were selected. All-Blond desensitizer containing NTG-GMA and BPDM, Scotch-Bond Multipurpose plus containing HEMA, and XR-bond containing organophosphate were selected as a coating agent. Dental cements were zinc phosphate, polycarboxylate, and glass ionomer cement. After the exposed dentin surface of premolars was ethced with 10% phosphoric acid and coated with resin bonding agents, the morphology of treated surfaces and the resin tags and hybrid layers on sectioned surfaces were observed by SEM. Shear bond strength between the resin bonding agents and 3 kinds of cements was measured 24 hours after bonding. On the debonded surfaces of the shear bond strength tested specimens, the cement tags and the bonding sites between the resin materials and cements were examined by SEM. Following conclusions were drawn : 1. Coating of dentin with resin bonding agents had no effect on the shear bond strength of zinc phosphate cement. 2. Both of polycarboxylate and glass ionomer cements showed the increased shear bond strength by the dentinal coating with Scotch-Bond Multipurpose plus containing HEMA. However, in the case of dentinal coating with some agents containing NTG-GMA and BPDM or organophosphate, polycarboxylate cement exhibited the lowered shear bond strength, and glass ionomer cement showed the unchanged shear bond strength. 3. Complete obstructions of dentinal tubules were observed on the dentin coated with All-Bond desensitizer or XR-bond, but distinct shape of the orifices of dentinal tubules was observed consistently on the dentin coated with Scotch-Bond Multipurpose plus. 4. The hybrid layer was thickest on the dentin coated with All-Bond desensitizer, and the length of resin tags was longest on the dentin coated with Scotch-Bond Multipurpose plus. 3. On the debonded specimens which had been bonded with polycarboxylate cement or glass ionomer cement after coating with Scotch-Bond Multipurpose plus, the cement tags and the bonding sites between the resinous surface and the cements could be examined.

• 청정기술
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• 제19권3호
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• pp.257-263
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• 2013

인산아연이 도포된 운모 안료(ZP/mica)를 인산, 질산아연 그리고 운모를 출발물질로 하여 제조한 후, 방청안료로 사용하였다. 주사전자현미경 및 X-선 회절분석기 등을 이용하여 제조된 안료의 형상과 결정구조를 관찰하였다. 제조된 안료와 에폭시수지를 배합하여 도막을 형성시킨 다음 전기화학적 임피던스법을 이용하여 안료의 방청성을 평가하였다. $70^{\circ}C$에서 합성된 ZP/mica 안료의 방청성이 $20^{\circ}C$에서 제조된 안료보다는 우수하다는 것을 알 수 있었다. $70^{\circ}C$에서 합성된 ZP/mica 안료표면에는 $Zn_3(PO_4)_2{\cdot}2H_2O$ 이외에도 ZnO가 동시에 생성되어 있음을 볼 수 있었다. 합성된 ZP/mica 안료의 우수한 방청성은 운모표면의 아연화합물에 의한 전기화학적 방청기구와 판상구조의 운모에 의한 장벽 방청기구의 상승작용에 기인한 것으로 생각된다.

• 한국기술사회:학술대회논문집
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• 한국기술사회 1984년도 한일 합동 심포지움
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• pp.52-60
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• 1984

As far as we handle industrial products, the painting process is prerequisite; and the preparatory treatment of materials is, therefore, indispensable to the above process. However, it is a matter for regret that people are liable to overlook the importance the treatment of materials at the preparatory stage, giving themselves up to the surface of finished goods. The preparatory treatment of materials is like backstage personnel (operations) in dramatic performance; the performance cannot be successful without the support of backstage operations in surface treatment. The various methods which are being applied widely as preparatory treatment are as follow: (1) the method by using hand tools such as grinders, etc. (2) the method with blasting (3) the method with chemical coating (4) the method by getting rid of fatty substance with organic solvent The methods No. 1 and No. 2 are in use mainly for larger structures, and those No. 3 and No. 4, either singly or combined, are applied for mass-produced, smaller items (acid cleaning is applied for getting rid of rust, as the case may be). The method No. 3 is used mainly as anti-rust by forming zinc phosphate film on the surface of steel plate or enhancing the bonding power of paints by taking advantage of irregular surfaces of films. Recently are no the market steel plates treated directly with film-coating by omitting the process No. 3. Furthermore, those goods painted include not only nonferrous goods but plastics and elastomer. The present discourse describes the cleaning process by using the steam of organic acid, picked up from among No. 4, and its equipment applied.

• 공업화학
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• 제16권2호
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• pp.250-256
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• 2005

자동차 산업에서의 도장 외관은 아주 중요하다. 이러한 도장외관의 향상을 위해서 기본적으로 도막의 내식성과 밀착성이 해결되어야 한다. 도막의 물성의 향상을 위해서 금속의 화성피막은 매우 중요한 요소가 되고 있다. 전착도장 중 음극에서의 pH는 12 정도까지 증가하고, 이 같은 강알카리 조건에서 금속과 화성피막의 용해가 일어난다. 이 같은 현상의 화성피막과 소재사이의 결합력을 감소시키게 된다. 일반적으로 인산염 피막구조는 hopeite 및 phosphphylife 구조를 갖지만 hopeite 피막 구조보다는 phosphophyllite 피막구조가 내식성이 보다 우수하고, 양이온 전착도료에 의한 전착도장에서 강알카리화된 계면에서 피막의 알카리 용해성이 적어 내수밀착성의 향상을 보인다. Ni, Mn 등의 보조금속의 첨가는 P-ratio (phosphophyllite/ hopeite + phosphophyllite)를 증가시키므로 내수 밀착성과 내식성을 향상시키게 됨을 알 수 있었다.

• Composites Research
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• 제37권3호
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• pp.238-245
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• 2024

본 연구에서는 강관의 효율적 유지관리를 위한 모니터링 시스템 개발 연구의 일환으로 개질 폴리에틸렌 코팅 처리된 강관의 성능 평가를 위한 실험적 연구를 수행하였다. 기존 방식인 기계적 전처리 코팅의 경우 확관시 폴리에틸렌 부착이 저하되는 현상이 발생하여 이를 해결하고자 칼슘 혼입 인산 아연 피막을 활용한 화학적 전처리 공정이 적용되었다. SEM 및 EDX 분석결과, Zn/Ca 비 1.0에서 가장 치밀한 구조가 확인되었다. 또한, 확관 시의 코팅 이탈 방지를 위한 그라프트 처리 무수말레산을 기반으로 엘라스토머, 금속산화물, 블로킹방지제, 슬립제를 각기 다른 조합으로 혼입하여 개질된 폴리에틸렌 코팅 강관에 대한 부착 및 연신율 평가를 실시하였다. 그 결과, 모든 개질 재료를 혼입한 시험체(S4)에서 금속산화물만 혼입한 시험체(S2)대비 25% 이상 향상된 성능을 확인하였다. 마지막으로, 공정이 완료된 코팅 파이프에 대하여 표면부 코팅 손상 방지를 위한 파이프 고정 부속 일부인 쐐기형 소켓링과 이탈 방지 압륜을 개발하고 성능평가를 수행하였다.

• 한국세라믹학회지
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• 제53권6호
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• pp.700-706
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• 2016

Etch rate, surface roughness and microstructure as plasma resistance were evaluated for six kinds of oxide glass with different compositions. Borosilicate glass (BS) was found to be etched at the highest etch rate and zinc aluminum phosphate glass (ZAP) showed a relatively lower etch rate than borosilicate. On the other hand, the etching rate of calcium aluminosilicate glass (CAS) was measured to be similar to that of sintered alumina while yttrium aluminosilicate glass (YAS) showed the lowest etch rate. Such different etch rates by mixture plasma as a function of glass compositions was dependent on whether or not fluoride compounds were formed on glass and sublimated in high vacuum. Especially, in view that $CaF_2$ and $YF_3$ with high sublimation points were formed on the surface of CAS and YAS glasses, both CAS and YAS glasses were considered to be a good candidate for protective coating materials on the damaged polycrystalline ceramics parts in semi-conductor and display processes.