• Title/Summary/Keyword: yield line model

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A Case Study on Product Production Process Optimization using Big Data Analysis: Focusing on the Quality Management of LCD Production (빅데이터 분석 적용을 통한 공정 최적화 사례연구: LCD 공정 품질분석을 중심으로)

  • Park, Jong Tae;Lee, Sang Kon
    • Journal of Information Technology Services
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    • v.21 no.2
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    • pp.97-107
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    • 2022
  • Recently, interest in smart factories is increasing. Investments to improve intelligence/automation are also being made continuously in manufacturing plants. Facility automation based on sensor data collection is now essential. In addition, we are operating our factories based on data generated in all areas of production, including production management, facility operation, and quality management, and an integrated standard information system. When producing LCD polarizer products, it is most important to link trace information between data generated by individual production processes. All systems involved in production must ensure that there is no data loss and data integrity is ensured. The large-capacity data collected from individual systems is composed of key values linked to each other. A real-time quality analysis processing system based on connected integrated system data is required. In this study, large-capacity data collection, storage, integration and loss prevention methods were presented for optimization of LCD polarizer production. The identification Risk model of inspection products can be added, and the applicable product model is designed to be continuously expanded. A quality inspection and analysis system that maximizes the yield rate was designed by using the final inspection image of the product using big data technology. In the case of products that are predefined as analysable products, it is designed to be verified with the big data knn analysis model, and individual analysis results are continuously applied to the actual production site to operate in a virtuous cycle structure. Production Optimization was performed by applying it to the currently produced LCD polarizer production line.

Performance Characteristics of Refrigerant R170(Ethane) Refrigeration System Using Liquid-gas Heat Exchanger (액-가스 열교환기를 이용한 R170(에탄)용 냉동시스템의 성능 특성)

  • Ku, Hak-Keun
    • Journal of Power System Engineering
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    • v.20 no.5
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    • pp.78-85
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    • 2016
  • This paper considers the influence of internal heat exchangers to the efficiency of a refrigerating system using R170. These liquid-gas heat exchangers(internal or suction-line heat exchangers) can, in some cases, yield improved system performance while in other cases they degrade system performance. A steady state mathematical model is used to analysis the performance characteristics of refrigeration system with internal heat exchanger. The influence of operating conditions, such as the mass flowrate of R170, inner diameter tube and length of internal heat exchanger, to optimal dimensions of the heat exchanger is also analyzed in the paper. The main results were summarized as follows : the mass flowrate of R170, inner diameter tube and length of internal heat exchanger, and effectiveness have an effect on the cooling capacity, compressor work and RCI(Relative Capacity Index) of this system. Exception for the effect of inner diameter, the RCI of R170 with respect to refrigerant mass flowrate, the length and effectiveness of internal heat exchanger is about 2.1~3.3% higher than that of R13 at the same experimental conditions. With a thorough grasp of these effect, it is necessary to design the R170 compression refrigeration cycle using internal heat exchanger.

A Study on the Strength of H Beam-to-Rectangular Tube Column Connections with Exterior Diaphragms by Simplified Tension Test (단순 인장 실험에 의한 외부 스티프너를 갖는 각형 강관기둥과 H형강보 접합부의 최대내력에 대한 연구)

  • Park, Jong Won;Kang, Hae Kwan;Lee, Sang Hoon;Kim, Young Chan
    • Journal of Korean Society of Steel Construction
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    • v.10 no.1 s.34
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    • pp.25-35
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    • 1998
  • A moment connection of H beam-to-rectangular tube column with external stiffeners was proposed. A formula to predict the ultimate strength of the connection was derived based on the yield line mechanism. Experimental investigation was performed to determine the applicability of the connection type and the strength formula. The ultimate strengths computed by the formula agreed well with the experimental values.

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Modeling flow instability of an Algerian sand with the dilatancy rule in CASM

  • Ramos, Catarina;Fonseca, Antonio Viana da;Vaunat, Jean
    • Geomechanics and Engineering
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    • v.9 no.6
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    • pp.729-742
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    • 2015
  • The aim of the present work was the study of instability in a loose sand from Les Dunes beach in Ain Beninan, Algeria, where the Boumerdes earthquake occurred in 2003. This earthquake caused significant structural damages and claimed the lives of many people. Damages caused to infrastructures were strongly related to phenomena of liquefaction. The study was based on the results of two drained and six undrained triaxial tests over a local sand collected in a region where liquefaction occurred. All the tests hereby analyzed followed compression stress-paths in monotonic conditions and the specimens were isotropically consolidated, since the objective was to study the instability due to static loading as part of a more general project, which also included cyclic studies. The instability was modeled with the second-order work increment criterion. The definition of the instability line for Les Dunes sand and its relation with yield surfaces allowed the identification of the region of potential instability and helped in the evaluation of the susceptibility of soils to liquefy under undrained conditions and its modeling. The dilatancy rate was studied in the points where instability began. Some mixed tests were also simulated, starting with drained conditions and then changing to undrained conditions at different time steps.

A Study on Improving the Accuracy of Wafer Align Mark Center Detection Using Variable Thresholds (가변 Threshold를 이용한 Wafer Align Mark 중점 검출 정밀도 향상 연구)

  • Hyeon Gyu Kim;Hak Jun Lee;Jaehyun Park
    • Journal of the Semiconductor & Display Technology
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    • v.22 no.4
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    • pp.108-112
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    • 2023
  • Precision manufacturing technology is rapidly developing due to the extreme miniaturization of semiconductor processes to comply with Moore's Law. Accurate and precise alignment, which is one of the key elements of the semiconductor pre-process and post-process, is very important in the semiconductor process. The center detection of wafer align marks plays a key role in improving yield by reducing defects and research on accurate detection methods for this is necessary. Methods for accurate alignment using traditional image sensors can cause problems due to changes in image brightness and noise. To solve this problem, engineers must go directly into the line and perform maintenance work. This paper emphasizes that the development of AI technology can provide innovative solutions in the semiconductor process as high-resolution image and image processing technology also develops. This study proposes a new wafer center detection method through variable thresholding. And this study introduces a method for detecting the center that is less sensitive to the brightness of LEDs by utilizing a high-performance object detection model such as YOLOv8 without relying on existing algorithms. Through this, we aim to enable precise wafer focus detection using artificial intelligence.

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Effects of Organization Maturity on the Six Sigma Performance (조직성숙이 6시그마의 도입성과에 미치는 영향)

  • Kim, Hye-Jeong;Kim, Ju-Young;Yu, Ji-Soo
    • Survey Research
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    • v.8 no.1
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    • pp.1-30
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    • 2007
  • Several corporations are adopting the 6 Sigma program. Not all corporations are yielding intended results. The inconsistent results may due to the absence of an adequate strategy formulation of 6 Sigma implementation. The 6 Sigma is a qualify control program but its implications are not confined only to qualify improvement. The 6 Sigma program is a change program to bring about changes in organizations. The thesis focuses on developing an installation strategy or model of 6 Sigma program. The utility of the model developed in this research is supported by the empirical evidence. The validity of the model is tested and verified based on the questionnaire survey conducted at 281 business firms. Few research has adopted the empirical survey. The previous researches are mostly centered around identifying success factors. Unlike the present methodology adopted in this research, the past research methodologies are mainly case studies. The distinctive feature of this research does not confine only to the methodology. This research attempted to identify an installation model that would help enterprises get maximum output from the 6 Sigma program. The suggested model is named as Sequential Model(SM). The SM consists of three stages: the preparation stage, the acceptance stage, and the maturity stage. The model is based on the assumption that organizations should follow three stages sequentially to yield the desired output effectively, The preparation stage is further defined including the organizational change factor, the driving system factor, and the promotion factor. The result variable, the organizational performance, is also further defined including the market competitiveness, the employees competitiveness, and the financial performance. The Structural Equation Model was used to test the validity of the Sequential Model(SM). Several alternatives models were developed and compared. The test results consistently show that the suggested model is a valid one and proves its superiority over alternative models. Through this empirical research, we have shown that the strategies of enterprises in line with the proposed model gained better results over others. The research results would be useful information for enterprises that consider formulation of installation strategy of 6 Sigma program.

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A Study on the Price Fluctuation and Forecasting of Aquacultural Flatfish in Korea (양식 넙치의 가격변동 및 예측에 관한 연구)

  • Ock, Young-Soo;Kim, Sang-Tae;Ko, Bong-Hyun
    • The Journal of Fisheries Business Administration
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    • v.38 no.2
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    • pp.41-62
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    • 2007
  • The Fish aquacultural Industry has been developed rapidly since 1990s in Korea. The total production of fish aquaculture was 5,000ton in the beginning of 1990s, but it was an excess of 80,000ton in 2005. In the beginning of 1990s, the percentage of flatfish yield was 80% of the fish aquaculture in the respect of production. And it has been maintained 50% level in 2005. In this point of view, flatfish aquaculture played the role of leader in the development of fish aquaculture. Rapid increasing of production was not only caused to decreasing in price basically, but also it threatened the management of producer into insecure price for aquacultural flatfish. Therefore, it needs the policy for stabilizing in price, but it is difficult to choose the method because the basic study was not accomplished plentifully. This study analyzed about price structure of aquacultural flatfish. A period of analysis was from January 2000 to December 2005, and a data was used monthly data for price. The principal result of this study is substantially as follows. 1) The price of producing and consuming district is closely connected. 2) A gap between producing district price and consuming district price is decreasing recently, It seems to be correlated with outlook business of aquacultural flatfish. 3) Trend line of the price was declining until 2002, but it turned up after that. The other side, circulated fluctuation was being showed typically. 4) The circle of circulated fluctuation was growing longer, so it seems that the producer was doing a sensible productive activity to cope with changing price. As a result, government's policy needs to be turned into price policy from policy of increased production for aquacultural flatfish. It seems that the best policy is price stabilization polices. And also, government needs to invest in outlook business for aquaculture constantly.

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Analysis of Pumping Test Data and The Prediction of Drawdown for Daejong-Chun Area (대종천유역 충적대수층의 수리성 분석 및 수위강하예측에 관한 연구)

  • Choi, Jae-Jin;Sung, Won-Mo;Hahn, Jeong-Sang
    • Economic and Environmental Geology
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    • v.26 no.4
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    • pp.541-549
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    • 1993
  • The main goal of this paper is to determine hydraulic properties and to predict drawdown for the efficient and stable development of groundwater in the Daejong-Chun area, North of Kyungsang-Do. Based on geological survey and analysis of well logging data conducted in 1991, it is found that the type of aquifer of this area is considered to be an anisotropic unconfined aquifer with saturated thickness of 19.8 m. In order to characterize this aquifer pumping test was conducted, and the resulting drawdown data were utilized for the analysis by applying both type curve matching technique and semi-log straight line method. As a result, the average specific yield of this aquifer is estimated as 32.3%, and the average ratio of $K_H$ to $K_V$ is only 2.7, which means that gravitational effect is not significant factor for this type of aquifer. For the validation of the estimated hydraulic properties, the analytical model which was developed with Newton-Raphson iteration procedure in this study, was employed to generate the drawdown. And, the resulting drawdown was compared against actual drawdown data and it shows the excellent matches. The actual drawdown data for 9 hours of pumping were used for history matching purposes and relatively satisfactory matches were achieved in this match. Then, the model was run by using the tuned parameters that are obtained during history matching stage, and the drawdown was predicted for the next 30 years of pumping with $3,000m^3/day$ of constant pumping rate. Its result indicates that the drawdown was stabilized as 1.41 m from 20 days with $3,000m^3/day$ of constant pumping rate, which is the required amount of water to be safely supplied to this area.

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A study on the Digital contents for Estimated Thickness Algorithm of Silicon wafer (실리콘웨이퍼 평탄도 추정 알고리즘을 위한 디지털 컨덴츠에 관한 연구)

  • Song Eun-Jee
    • Journal of Digital Contents Society
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    • v.5 no.4
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    • pp.251-256
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    • 2004
  • The flatness of a silicon wafer concerned with ULSI chip is one of the most critical parameters ensuring high yield of wafers. That is necessary to constitute the circuit with high quality for he surface of silicon wafer, which comes to be base to make the direct circuit of the semiconductor, Flatness, therefore, is the most important factor to guarantee it wafer with high quality. The process of polishing is one of the most crucial production line among 10 processing stages to change the rough surface into the flatnees with best quality. Currently at this process, it is general for an engineer in charge to observe, judge and control the model of wafer from the monitor of measuring equipment with his/her own eyes to enhance the degree of flatness. This, however, is quite a troublesome job for someone has to check of process by one's physical experience. The purpose of this study is to approach the model of wafer with digital contents and to apply the result of the research for an algorithm which enables to control the polishing process by means of measuring the degree of flatness automatically, not by person, but by system. In addition, this paper shows that this algorithm proposed for the whole wafer flatness enables to draw an estimated algorithm which is for the thickness of sites to measure the degree of flatness for each site of wafer.

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Kinetics of Cultivating Large Quantities of Mammalian Cells (tPA생산을 위한 동물 세포 배양에 관한 동력학적 연구)

  • 이현용
    • Microbiology and Biotechnology Letters
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    • v.16 no.4
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    • pp.282-286
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    • 1988
  • Growth kinetic parameters for mass cultivation of Chinese Hamster Ovary (CHO) cells are estimated by measuring oxygen uptake rates. It Is found that there is strong correlation between cell growth and oxygen consumption, showing that correlation factor is 0.83. Derived linear model predicts actual cell density very well. It tells that oxygen uptake rate can play important role in indirectly measuring cell density when conventional method of estimating cell density is no longer meaningful due to heavy cell clumpings. Cell yield per oxygen consumption, $Y_{\chi}o$ and mass transfer coefficient for oxygen, Ka are also estimated as 1.26$\times$10$^4$cells/mmole $O_2$ consumed and 1.01/h, respectively. Average specific growth rate over all runs is 2.891/day for CHO cells with producting 2 grams of tPA per day under continuous perfusion operations.

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