• 전기학회논문지
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• 제57권11호
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• pp.2054-2060
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• 2008

This paper aims at the performance enhancement of tension controller for the yarn manufacturing process. The tension controller is required to keep the tension constant while the yarn is manufactured by a draw and twist machine, which is essential and critical for good quality production of yarn, steel, paper, etc. This paper proposes a linear model of tension control plant to develop a precise tension control system, which is derived by the close observation of the conventional mathematical model of motor driving and tension control systems. It is shown by experiments that the proposed control system precisely maintains the tension constant within the error bound of 0.05% while the conventional PI controller has about 0.2% error. The control performance of the system has been compared to that of conventional PI control not only for constant speed control but also for transient speed control experiments.

• 제어로봇시스템학회논문지
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• 제14권9호
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• pp.956-962
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• 2008

This paper is devoted to yarn tension control problem in winding machines. The passive take-up unit is replaced by active one with ADRC(Active Disturbance Rejection Control) and it was compared with the method using conventional PD(Proportional-Derivative) controller. The main part of ADRC is ESO(Extended State Observer) which continuously estimates nonlinearities of the system, such as intrinsic nonlinearity, external disturbance and sensor noise. Then the estimated nonlinearity is used to compensate the real one, thus making controlled system linear. A number of experiments have been conducted in order to verify the performance of the original winding system to the modified one. Experiments have shown improved efficiency of the system with adopting active yarn tension control. Experimental results show that the ADRC achieves a better tension response than PD controller and is robust to parameters variation.

• Fibers and Polymers
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• 제3권2호
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• pp.80-84
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• 2002

Tension control is an important factor in producing high quality knitted products and in maintaining good processing condition. Yarn tension during knitting is subject to be affected from many elements of the machine and process parameters. Several factors including yam feeding speed, feeding angle, and needle gauge that are considered to influence on the tension variation were investigated. Yam feeding speed did not show high contribution to the tension variation but feeding angle of yam did show high correlation with the tension. No or negative correlation of the tension with needle gauge was found from the results. In order to keep well-determined process condition in the knitting manufacturing, it is strongly suggested that all knitting elements and parameters should be in the integrated control circumstance.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2005년도 ICCAS
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• pp.1141-1145
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• 2005

This paper proposes a robust tension control algorithm for the let-off and take-up system driven by servo motor which is robust to disturbance and tension variation by using SVR(Support Vector Regression). Quality of textile goods in fiber manufacturing process highly depends on control of let-off, take-up and tension which are essential for constant tension control of yarn and textile fabrics and correct length of them. The physical properties of textile fabrics are very sensitive to several factors(temperature, humidity, radius change of warp beam etc.) which result in tension change. Rapid development of fiber manufacture machine for higher productivity requires control system for let-off, take-up and tension for robustness to sharp tension-variation and quick response. The validity and the usefulness of the proposed algorithm are thoroughly verified through numerical simulation.

• 한국산학기술학회:학술대회논문집
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• 한국산학기술학회 2001년도 추계산학기술 심포지엄 및 학술대회 발표논문집
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• pp.166-168
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• 2001

본 연구에서는 현재 직조 산업현장에서 전량 수입에 의존하고 있는 장력제어장치를 국산화할 목적으로 주변조건에 관계없이 정확하게 실의 장력과 실의 끊어짐을 감지할 수 있는 센서장치를 개발하고, 생산 제품의 조직 구성이 균일하게 이루어지도록 실의 공급속도에 따라서 일정한 장력을 유지시켜주는 제어 장치를 구성한다.

• 한국잠사곤충학회지
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• 제36권2호
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• pp.147-151
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• 1994

고급성과 위생성이 우수한 견과 실용적 특성이 우수한 합성섬유의 서로의 장점만을 가진 이상적인 직물을 개발코저 시험한 결과 고치와 polyester 복합사(S/P 복합사)와 복합 직물의 특성은 다음과 같다. 1. 자동조사기에 의한 복합사 제조시험 결과 빔을 5회 주었을때 보다 빔을 주지 않았을때 사조 집합도가 향상되었으며 빔을 주지 않고 공기교란 장치만으로 섬도 감지기의 작동도 정확히 이루어져 섬도편차가 양호한 S/P 복합사를 제조할 수 있었다. 2. S/P 복합사를 SEM으로 관찰한 결과 포합이 잘된 부분이 많았으나 견사는 견사끼리 polyester는 polyester 끼리 포합된 형태도 관찰되었다. 3. 직물을 SEM으로 관찰한 chiffon 직물은 강연을 한 결과 견사 부분이 polyester사 내부로 파묻힌 곳도 관찰되었다. 4. 분산염료와 산성염료 혼합용액에서 일욕 이단법으로 염색한 S/P 복합사 직물의 염색견뢰도는 habutae 직물은 일광견뢰도가 3급인 것을 제외하고는 모두 4급 이상으로 양호하였고 chiffon 직물은 모두 4급이상으로 양호하였다. 5. habutae 직물과 chiffon 직물의 특성을 보면 강력과 modulus는 생지에서 가장 크고 염색 가공지에서 크게 감소되었으며 신도는 정련지와 염색 가공지가 생지보다 증가되었다.

• 연구논문집
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• 통권34호
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• pp.87-99
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• 2004

A spring tension control device is used as a very important part of an twister system. The friction force of tensioner must keep same friction force during winding in package. For satisfy this function, many device used common compression coil spring. In this paper, by using the case-building technique which was based on simple theory that unknown design variables are induced by given input design variables by the designer, design automation algorithm about rectangular section compression springs with elastic characteristic is developed. Four design equation are justified in using of analysis of torsion of straight bar of rectangular section and geometrical condition of coil spring. Four design equation and nine design variables are computed by case-building technique.

• International Journal of Control, Automation, and Systems
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• 제4권6호
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• pp.763-768
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• 2006

The two-for-one(TFO) twister is precision machinery that twists fibers rapidly under constant tension. Since the quality of the twisted yarn is directly deteriorated by faults of the twister, such as the distortion of the spinning axis, bearing abrasion, and tension irregularity, it is important to detect faults of the TFO twister at an early stage. In this research, a new algorithm is proposed to detect faults of the TFO twister and their causes, by measuring the vibrations of the TFO twister and obtaining frequency components with a FFT algorithm. The TFO twister with faults showed increased vibrations and each fault generated vibrations at different frequencies. By analyzing changes of characteristics of vibrations, we can determine faulty twisters. The proposed fault detection algorithm can be implemented cheaply with a signal processor chip. It can be used to find when to repair a faulty TFO twister without much loss of yam on-line.

• 한국의류학회지
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• 제46권2호
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• pp.367-374
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• 2022

Herein, a highly elastic e-textile band with a two-wire transmission line was designed and fabricated for smart clothing applications. A conductive yarn with a very uniform low electrical resistance of 0.0357 Ω/cm was developed and used for the signal and ground lines. To control the elasticity of the e-textile band, spandex yarns were added in the warp direction during knitting and the tension was adjusted. As the length of the e-textile band increased, its RF performance deteriorated. Furthermore, the frequency corresponding to -3 dB S21 was lower in the 30% stretched band than in the unstretched band. For the e-textile bands with lengths 10, 50, and 100 cm, the frequencies corresponding to -3 dB S21 were 107.77, 24.56, and 13.02 MHz when not stretched, and 88.74, 22.02, and 12.60 MHz when stretched by 30%. The fabricated bands were flatter, more flexible, and more elastic than transmission line cables; thus, they can be easily integrated into wearables and smart clothing. However, to increase RF performance and achieve optimum utilization, future studies must focus on the fabrication of transmission lines with lower resistance and reduced distance between the signal and ground lines, and thus the number of transmission lines can be increased.