• Title/Summary/Keyword: wire-rope

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An Experimental Study on the Fracture Characteristics of Wire Ropes (와이어 로프의 파단특성에 관한 실험적 연구)

  • 김종현;이근오;태순호
    • Journal of the Korean Society of Safety
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    • v.9 no.4
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    • pp.3-10
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    • 1994
  • This study examines fracture characteristics of wire rope of 6$\times$37+FC 14mm B degree, Which has been widely used for the strength support for machinery, cranes and shipping. The examination Is based on the fellowing experimental conditions. Firstly, this study analyzes the effect of the strength of wlre rope. When number of broken wires is occuring at the level of 5%, 10% and 15% degree respectively in the following two cases:1) Case of broken down to each strand equally. 2) Case of broken down to one strand only. Secondly, this study analyzes the effect of corrosion on the strength of wire rope. Corrosion times are 72hours, 144hours and 216hours corrosion respectively under following conditions. 1) Case of only a corrosion without wire breaking. 2) Case of corrosion after 5% degree wire breaking to each strand equally. Some outcomes of these experiment are as follows. 1) From the of tension test, We can find that the ratio of strength reduction case of wire broke down to one strand concentrically is greater than that ratio case of broke down to each strand equally. 2) From the corrosion test, We can also find that the ratio of strength reduction case of corroded after 5% degree wire breaking to each strand equally Is greater than that ratio case of corroded without wire breaking. 3) After comparing theoretical fracture load of wires with experimental fracture load of wires, we can find the fracture load of the case of broken down to each strand equally is most similar to theoretical fracture load. 4) It is proposed that safety rules on wire rope in the Industrial safety and healthy labor of law have to change “breaking over 10% of number of wires in one strand of wire rope(excluded filler wire )”has to be replaced by“breaking over 10% of number of all wires in all strand of wire rope(excluded filler wire)”

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Shear Behavior of Reinforced Concrete Beams Strengthened with Unbonded-Type Wire Rope Units (비 부착형 와이어로프로 보강된 철근콘크리트 보의 전단 거동)

  • Kim, Sun-Young;Byun, Hang-Yong;Sim, Jae-Il;Chung, Heon-Soo;Yang, Keun-Hyeok
    • Journal of the Korea Concrete Institute
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    • v.19 no.1
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    • pp.83-90
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    • 2007
  • The present study reports a simple unbonded-type shear strengthening technique for reinforced concrete beams using wire rope units. Fifteen beams failed in shear were repaired and strengthened with wire rope units, and then retested to failure. Influence of the prestressing force, orientation and spacing of wire rope units on the shear behavior of strengthened beams having shear span-to-depth ratios of 1.5, 2.5, or 3.25 were investigated. Test results showed that beams strengthened with wire rope units exhibited a higher shear strength and a larger post-failure deformation than the corresponding original beams. Inclined wire rope units was more effective for shear strength enhancement than vertical wire rope units. The increase of the prestressing force in wire rope units causes the decrease of the principal tensile stress in concrete, as a result, the diagonal tensile cracking strength of strengthened beams was higher than that of the corresponding original beams. Shear capacity of strengthened beams is compared with predictions obtained from ACI 318-05 and EC 2. Shear capacity of strengthened beams having shear span-to-depth ratio below 2.5 is reasonably predicted using ACI 318-05 formula. On the other hand, EC 2 overestimates the shear transfer capacity of wire rope units for beams having shear span-to-depth ratio above 2.5.

A Development of the Fault Detection System of Wire Rope using Magnetic Flux Leakage Inspection Method and Noise Filter (누설자속 탐상법 및 노이즈 필터를 이용한 와이어로프의 결함진단시스템 개발)

  • Lee, Young Jin;A, Mi Na;Lee, Kwon Soon
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.3
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    • pp.418-424
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    • 2014
  • A large number of wire rope has been used in various industries such as cranes and elevators. When wire used for a long time, wire defects occur such as disconnection and wear. It leads to an accident and damage to life and property. To prevent this accident, we proposed a wire rope fault detection system in this paper. We constructed the whole system choosing the leakage fault detection method using hall sensors and the method is simple and easy maintenance characteristics. Fault diagnosis and analysis were available through analog filter and amplification process. The amplified signal is transmitted to the computer through the data acquisition system. This signal could be obtained improved results through the digital filter process.

Vibration Reduction for a Local Operation Panel Mounted by Wire Rope Isolator (Wire Rope Isolator 마운팅 수동 조작 패널의 진동 저감)

  • Kim, Chae-Sil;Kim, Dong-Il;Heo, Jong-Dae;Hwang, Jae-Deok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.6
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    • pp.127-133
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    • 2014
  • This paper reviews a finite element model of a wire rope isolator (WRI) via an experimental comparison test. A local operation panel (LOP) mounted on a WRI is modeled using a finite element method. Mode analyses and harmonic analyses are conducted while varying of the thickness of the rope for the WRI. A feasible WRI can be selected considering the reduction of the vibration and the total weight of the LOP system.

Development of Wire Rope Snubbers (Wire Rope형 진동완충장치 개발)

  • Park, Jong-Beom;An, Yong-Ho;Bae, Byung-Hong;Kim, Min-Bae
    • Proceedings of the KIEE Conference
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    • 1999.11b
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    • pp.334-336
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    • 1999
  • Piping systems of the power generating stations have been generally protected by hydraulic and mechanical snubbers which can allow large displacements arising from temperature change while those can reduce or absorb stresses due to vibrations. However these snubbers require amounts of budget for maintenance or replacement because of the leakage, lubrication and finally short life cycle. Recently the snubbers consisted of wire rope have been proved to reduce vibrations of piping systems. While the wire rope snubbers are free of maintenance such as leakage and lubrication imported price are so high. Now it is necessary to design. manufacture and certificate these wire rope snubbers.

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Dynamic Simulation of a Shipbuilding Erection Crane based on Wire Rope Dynamics (Wire Rope Dynamics 기반의 조선용 탑재 크레인 동역학 시뮬레이션)

  • Cha, Ju-Hwan;Ku, Nam-Kug;Roh, Myung-Il;Lee, Kyu-Yeul
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.25 no.2
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    • pp.119-127
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    • 2012
  • A wire rope is comprised of several metal wires which are wound together like a helix and it can resist relatively large axial loads, as compared with bending and torsional loads. A shipbuilding crane for erection such as a floating crane, a gantry crane, and a crawler crane hoists up and down heavy blocks by using these wire ropes. Thus, it is necessary to find dynamic properties of a wire rope in order to safely lift the blocks using the crane. In this study, a formula for calculating the tension and torsional moment acting on wire ropes of the crane was derived based on the existing study, and then dynamic simulation of the crane was performed based on the formula. The result shows that the dynamic simulation can be applied to find the safe method for block erection of shipyards.

An initial investigation of the inverted trussed beam formed by wooden rectangular cross section enlaced with wire rope

  • Gesualdo, F.A.R.;Lima, M.C.V.
    • Structural Engineering and Mechanics
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    • v.44 no.2
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    • pp.239-255
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    • 2012
  • This work presents a contribution to understand the inverted trussed beams behavior. The system has a main beam and struts with rectangular cross section associated to a wire rope enlaced to the main beam. It is an unpublished system with the advantage of easy positioning of the wire rope, once it is a continuous and connected by turnbuckles. It is a system that can be used as support for concrete formworks or for rehabilitation wooden beams proposal. The enlacement of the cable demands a small notch at the top of the cross section and a cross pin at the bottom. Six inverted trussed beams were tested, with spans of 180 cm with cables diameter of 1/4". Additionally, four simple beams without any external steel cable were also tested with material from the same lot of wood, allowing a comparison in rupture. The results showed capacity gain of around 60% compared to a simple beam. Once the wire rope characteristics and anchoring are very important for structure response, some improvement suggestions for the efficiency of the cables are also presented.

Identification of Flexural Rigidity for Wire Rope Using Immune-Genetic Algorithm (면역-유전알고리즘에 의한 Wire Rope의 굽힘강성도 동정)

  • Choi, B.G.;Yang, B.S.;Kil, B.L.;Lee, S.J.
    • Journal of Power System Engineering
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    • v.2 no.1
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    • pp.52-58
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    • 1998
  • An immune system has powerful abilities such as memory, recognition and learning to respond to invading antigens, and is applied to many engineering algorithm recently. In this paper, the combined optimization algorithm is proposed for multi-objective problem by introducing the capability of the immune system that controls the proliferation of clones to the genetic algorithm. The optimizing ability of the proposed algorithm is identified by using multi-peak function which have many local optimums and identification of the flexural rigidity for wire rope model.

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Development of Nondestructive Detecting System for Elevator Wire Ropes using Hall-effect Sensors (Hall 센서를 이용한 엘리베이터 와이어 로프의 비파괴 검출시스템의 개발)

  • Kim, Sung-Duck
    • Journal of Sensor Science and Technology
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    • v.10 no.1
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    • pp.33-41
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    • 2001
  • Wire ropes have been widely used in industrial applications, wherever heavy weight should be carried safely or mechanical energy should be transmitted fast. Especially, wire rope failures in operating elevator may lead to extensive property damage and serious injury to nearby personnel. Hence, it is very important to inspect wire rope periodically. Failure defection of wire rope requires fundamental knowledge of wire rope construction, rope behavior, properties of fault, sensing and signal processing method. In this research, the development of a new fault detecting system incorporating Hall-effect sensors to detect flaws such as abrasion, broken wire, corrosion and deformation for aged wire ropes in elevator, is described. For using a detector as a portable instrument, several performances for implementing sensing part with Hall-effect sensor, analog signal processing unit and programs are described. Experiments and field testing results for the implemented detecting system are also given. As a result, it is verified that the detecting system has good efficiency for inspecting faults of aged wire ropes in service.

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A Study on the Fire Resistance Performance Concerning Types of Fire Protection Method and Load Ratio of High Strength Concrete Column Using The Wire Rope (와이어로프를 적용한 고강도 철근콘크리트 기둥의 내화공법 및 하중비에 따른 내화성능에 관한 연구)

  • Cho, Bum-Yean;Yeo, In-Hwan;Kim, Heung-Youl;Kim, Hyung-Jun;Kwon, In-Kyu
    • Fire Science and Engineering
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    • v.26 no.6
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    • pp.64-71
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    • 2012
  • The fire resistance test has been conducted under the standard fire & loading conditions to evaluate fire resistance performance, according to applying to methods of the lateral confinement reinforcement by prestressed Wire Rope and fire resistance reinforcement by Fiber-Cocktail and load ratio for high strength concrete column. The test result, for 60 MPa high-strength concrete column, It was indicated that applying to the wire rope has improved axial ductility in the fire condition, and fire resistance performance has been enhanced by more than 23 %. In addition to this, in case of applying the wire rope to 60 MPa high-strength concrete column, load can be judged that about 70 % of designed load is appropriate. If the Wire Rope and Fiber-Cocktail is applied to 100 MPa high-strength concrete column, It was shown that the fire resistance performance was enhanced by 4 times as much as applying only hoops.