• 제목/요약/키워드: wire rod

검색결과 100건 처리시간 0.023초

In-Line Trimming Shear 개발 (Development of In-Line Trimming Shear)

  • 이종일;강성구;서경수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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    • pp.119-125
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    • 1999
  • At Wire Rod Mill Plant, wire is made of the billet produced at continuous casting machine, or rolled bloom produced at billeting mill, and the product can be classified of wire of 5.5${\Phi}$ and bar in coil of 14∼42${\Phi}$ in diameter(bar in coil will be referred to as coil as below). At present, wire is produced at POSCO No.1, 2, 3 WRM, coil at garret line of No. 2 WRM. Head and tail of coil are properly cut and treated to scrap to fulfill the customer's satisfaction. This above cutting is done off line, and small size coil can be cut manually with clipper, large size coil with hydraulic cutter. Nowadays, it is being investigated to cut automatically in line with trimming shear after passing mill stand. At the moment, Because the coil produced at the garret line of No.2 WRM is hot 400∼600$^{\circ}C$ and trimming is done manually with cutter, there are always interference from manual operation or safety problem of bad working condition. Not only because of the diversity of the coil size 14∼42${\Phi}$ in diameter, but because of the rolling speed 2.5∼22m/sec, it is required to be equipped with several trimming shear. But this can be accomplished with only one shear installed proper place at this paper.

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Optimization of a Wire-Spacer Fuel Assembly of Liquid Metal reactor

  • ;김광용
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2005년도 연구개발 발표회 논문집
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    • pp.240-243
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    • 2005
  • This study deals with the shape optimization of a wire spacer fuel assembly of Liquid Metal Reactors (LMRs). The Response Surface based optimization Method is used as an optimization technique with the Reynolds-averaged Navier-Stokes analysis of fluid flow and heat transfer using Shear Stress Transport (SST) turbulence model as a turbulence closure. Two design variables namely, pitch to fuel rod diameter ratio and lead length to fuel rod diameter ratio are selected. The objective function is defined as a combination of the heat transfer rate and the inverse of friction loss with a weighting factor. Three level full-factorial method is used to determine the training points. In total, nine experiments have been performed numerically and the resulting datas have been analysed for optimization study. Also, a comparison has been made between the optimized surface and the reference one in this study.

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강선으로 보강된 연동형 비닐하우스 골조의 구조거동 (Behavior of Multiple Vinyl House Frames Reinforced by Steel Wire)

  • 정동조;김진;서윤수
    • 한국농촌건축학회논문집
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    • 제18권3호
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    • pp.35-42
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    • 2016
  • For the reason of economy, farmers and structural engineers prefer the vinyl house frame members that have the lightest cross sections. Therefore, in order to reach this aim, rod bracing system is the best method for multiple vinyl house frames. In this study, wire rods (tension members) are used to be bracing members in multiple vinyl house frames. The effects of additional wire rods in the frames are investigated by the variations of the bending moments, axial forces, displacements and combined stresses in the main frames that are reinforced by different shapes of rod bracing system. Vinyl house frames are usually made by steel pipe members and collapsed by the excessive wind and snow loads. Two kinds of bracing models are used for wind and snow loads separately in this study. The effective bracing models for each load are finally figured out.

선재압연공정에서의 선단부 crop loss최소화를 위한 절사량 제어시스템 개발 (Development of cutting length control systems for crop loss minimization of head end in wire rolling process)

  • 이상호;손붕호
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1997년도 한국자동제어학술회의논문집; 한국전력공사 서울연수원; 17-18 Oct. 1997
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    • pp.1493-1495
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    • 1997
  • Cropping of head and tail ends of rod in wire Rolling Process is required to aviod roll damage, and prevent cobbles. In order to reduce the crop loss, the new crop control system for rotary shear of Wire rolling Process has been developed. Performance shows the developed system cut precisely within setting length. As a result, it is expected to increase the yield ratio of products about 0.2 percent and stabilize the operantional condition.

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모의 핵연료봉의 수중동특성 해석 및 검증실험 (Dynamic Characteristics of KALIMER Fuel Rod Mock-up)

  • 박진호;이정한;김봉수;안창기
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2003년도 춘계학술대회논문집
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    • pp.683-688
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    • 2003
  • Vibration characteristics of a fuel rod to be used in KALIMER(Korean Advanced LIquid MEtal Reactor) have been estimated through 3-dimensional finite element analysis and verified by experiment. The fundamental natural frequencies are found to be 6㎐ in air and 2.5㎐ in water. respectively. It has been found that in-water natural frequencies of the fuel rod are lower than in-air ones due to the added mass effect of the fluid filled inside the outer cylinder and they further decreases as the gap between the fuel rod and the outer cylinder increases, namely the added mass effect increases as the gap increases(maximum 54%). It has been also shown that the mass of the wire wrap axially coiled around the fuel rod do not affect the natural frequencies.

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신경회로망 기법을 사용한 액체금속원자로 봉다발의 형상최적화 (Shape Optimization of LMR Fuel Assembly Using Radial Basis Neural Network Technique)

  • 라자 와심;김광용
    • 대한기계학회논문집B
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    • 제31권8호
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    • pp.663-671
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    • 2007
  • In this work, shape optimization of a wire-wrapped fuel assembly in a liquid metal reactor has been carried out by combining a three-dimensional Reynolds-averaged Navier-Stokes analysis with the radial basis neural network method, a well known surrogate modeling technique for optimization. Sequential Quadratic Programming is used to search the optimal point from the constructed surrogate. Two geometric design variables are selected for the optimization and design space is sampled using Latin Hypercube Sampling. The optimization problem has been defined as a maximization of the objective function, which is as a linear combination of heat transfer and friction loss related terms with a weighing factor. The objective function value is more sensitive to the ratio of the wire spacer diameter to the fuel rod diameter than to the ratio of the wire wrap pitch to the fuel rod diameter. The optimal values of the design variables are obtained by varying the weighting factor.

A validation study of the SLTHEN code for hexagonal assemblies of wire-wrapped pins using liquid metal heating experiments

  • Sun Rock Choi;Junkyu Han;Huee-Youl Ye;Jonggan Hong;Won Sik Yang
    • Nuclear Engineering and Technology
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    • 제56권4호
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    • pp.1125-1134
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    • 2024
  • This paper presents a validation study of the subchannel analysis code SLTHEN used for the core thermal-hydraulic design of the Prototype Gen-IV sodium-cooled fast reactor (PGSFR). To assess the performance of the ENERGY model of SLTHEN, four liquid metal heating experiments conducted by ORNL, WARD, and KIT with hexagonal assemblies of wire-wrapped rod bundles were analyzed. These experiments were performed with 19-and 61-pin bundles and varying power distributions of axial and radial peaking factors up to 1.4 and 3.0, respectively. The coolant subchannel temperatures measured at different axial locations were compared with the SLTHEN predictions with the Novendstern, Chiu-Rohsenow-Todreas (CRT), and Cheng-Todreas (CT) correlations for flow split and mixing in wire-wrapped pin bundles. The results showed that the SLTHEN predicts the measured subchannel temperatures reasonably well with root-mean-square errors of ~10 % and maximum errors of ~20 %. It was also observed that the CRT and CT correlations consistently outperform the Novendstern correlation.

전자기 음향 공진을 이용한 강선의 표면 미세 결함 탐상 타당성 연구 (Feasibility Study on Surface Microcrack Detection of the Steel Wire Rods Using Electromagnetic Acoustic Resonance)

  • 허태훈;조승현;안봉영;임종수
    • 비파괴검사학회지
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    • 제33권1호
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    • pp.7-13
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    • 2013
  • 철강 생산 제품 중 강선 (steel wire rod)은 제조 과정 중 종방향으로 미세한 표면 결함이 매우 빈번하게 발생하는데 이중 깊이가 수 십 마이크로미터 이상인 결함들은 최종 생산품의 불량을 유발하는 심각한 원인이 되고 있다. 이와 같은 이유로 강선의 제조 단계에서 표면의 미세 결함의 깊이를 평가하는 방법의 개발이 절실히 요구된다. 표면 미세 결함을 평가할 수 있는 여러 가지 방법 중에서, 본 연구에서는, 전자기 음향공진법의 적용 가능성을 고찰하고자 한다. 전자기 음향 공진 (electromagnetic acoustic resonance, EMAR)은 전자기 음향 트랜스듀서 (electromagnetic acoustic transducer, EMAT)을 이용하여 시편의 공진 특성을 측정하는 방법으로서, 대상의 작은 변화에도 민감하게 반응하고 비접촉 측정이 가능하여 현장 적용에 용이하다는 장점이 있다. 전자기 음향 공진 실험을 통하여 표면 미세결함과 잔향특성의 변화를 관찰하여 깊이 약 100 마이크로미터 내외의 결함은 탐상 가능함을 확인하였다.

탄소성 변형을 고려한 연속압연시 롤스탠드간 장력해석 (Calculation of Tensile Load between Roll Stands in Continuous Rolling System considering the Elasto-Plastic Behavior)

  • 신남도;손일헌;강경필;이경훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.286-287
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    • 2008
  • The determination of roll speeds in continuous rolling system is an important factor along with the design of roll profile and roll gap. The tensile force on the workpiece induces reduced cross section area and the compressive force induces wrinkles. To determine the optimal roll speeds of current rough rolling system for wire rod, FE analysis was performed. We could predict the workpiece shape and the stress level more precisely by considering the elasto-plastic behavior of workpiece. Also the efficient analysis methodology is presented to reduce the calculation time by combining the ALE and lagrangian method.

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머신러닝을 활용한 냉간압조용 선재의 다중 분류 및 지능형 매칭 시스템 개발 (Developing a Multiclass Classification and Intelligent Matching System for Cold Rolled Steel Wire using Machine Learning)

  • 이근원;이동건;권영준;조기훈;박성수;조기섭
    • 열처리공학회지
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    • 제36권2호
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    • pp.69-76
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    • 2023
  • In this study, we present a system for identifying equivalent grades of standardized wire rod steel based on alloy composition using machine learning techniques. The system comprises two models, one based on a supervised multi-class classification algorithm and the other based on unsupervised autoencoder algorithm. Our evaluation showed that the supervised model exhibited superior performance in terms of prediction stability and reliability of prediction results. This system provides a useful tool for non-experts seeking similar grades of steel based on alloy composition.