• Title/Summary/Keyword: wind turbine gearbox

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Dynamic Response Analysis of 2.5MW Wind Turbine Gearbox with Flexible Pins (유연핀을 적용한 2.5MW급 풍력발전기용 기어박스의 동응답 해석)

  • Cho, Jin-Rae;Jeong, Ki-Yong
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.29 no.1
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    • pp.37-44
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    • 2016
  • This study is concerned with the numerical investigation of dynamic characteristics of 2.5MW-class wind turbine gearbox in which the misalignment improvement of plenary gear shafts by the flexible pins and the dynamic impact response are analyzed by the finite element method. The tooth contact between gears is modelled using the line element having the equivalent tooth stiffness and the contact ratio to accurately and effectively reflect the load transmission in the internal complex gear system. The equivalent tooth stiffness is calculated by utilizing the tooth deformation analysis and the impulse torque is applied to the input shaft for the dynamics response characteristic analysis. Through the numerical experiments, the equivalent tooth stiffness model was validated and the misalignment improvement of planetary gear shafts was confirmed from the comparison with the cases of fixed shafts at one and both ends.

Concept and Prelimimary Design of Large Offshore wind turbine system (해상용 대형 풍력 발전 시스템의 개념 설계와 기본 설계에 관한 연구)

  • Jung Ji-Young;Shin Hyung-Ki;Park Kwang-Kun;Choi Woo-Young;Park Ji-Woong;Kim Ho-Geon;Lee Soo-Gab;Smith Robert Rawlinson;Jamieson Peter;Quarton David
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.06a
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    • pp.241-244
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    • 2006
  • Recently wind turbines become large, constructed as farms and going out to offshore. Different design approach from onshore is needed for offshore wind turbine. At this paper concept and preliminary design of an offshore wind turbine of 3MW rated power are performed. The concept design started from modelling of the generator and gearbox. With these modelling the optimum specifications was acquired. Integrated type of drive train is designed with all parts are mounted on the tower top as the offshore maintenance strategy. At the preliminary stage control system, power production algorithm and safety system are designed. Load calculation is also performed. The 3MW offshore wind turbine concept/preliminary design and the process of design are obtained as results.

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Design of 3MW Class Outer Rotor Type PMSG for Wind Turbine (풍력발전용 3MW급 외부회전자형 영구자석 동기발전기 설계)

  • Kim, Tae-Hun
    • New & Renewable Energy
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    • v.6 no.4
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    • pp.41-49
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    • 2010
  • Over the last decade, wind turbine industry has rapidly increased around world. These days many parts of the wind generators are induction generator. But it has some problems such as gearbox failure, rotor excitation and maintenance. Thus many manufacturers are considered permanent magnet synchronous generator named PMSG and direct drive. PMSG uses NdFeB magnet has many the advantage compare with induction generator. In this study, 3MW class outer rotor type PMSG for wind turbine is proposed. The generator features 2.6m stator outer radius, 1200mm stator length, 81 pole pairs, 14 rated rpm, 42kN/$m^2$ shear force density and 94.2% efficiency. Design and analysis generator using FEM program. Then calculate and derivate no load voltage, losses, conductor temperature. To reduce total harmonic distortion and cogging torque, the stator is applied the stator skewing. And to evaluate the designed generator, compare with other generators by active mass per rating torque and torque density.

A Study on Wind Load Variation Characteristics of Wind Turbine Gearbox (풍력발전기 증속기에 전달되는 풍하중 변동특성 연구)

  • Kim, Jung-Su;Lee, Hyoung-Woo;Park, No-Gill;Lee, Dong-Hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.2
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    • pp.267-275
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    • 2012
  • In this study, normal wind load and blast wind load are modeled mathematical. And the periodical torque and bending moments transmitted to the main shaft of wind turbine are investigated. A normal wind model assumed, of which the wind velocity is increased according to the height from ground. The average values and the harmonic terms of the transmitted moments are studied on the wind direction of range $-45^{\circ}{\sim}45^{\circ}$ and the bending moment characteristics are examined, which is regarded as the main source of the misalignment of gear train. In normal wind load case, excitation frequency is 3X (X : Rotor speed). When the wind direction is $+22.5^{\circ}$, the horizontal axis of bending moment occur the 50% of main torque. This result leads to edge contact of gear teeth by shaft elastic deformation. In blast wind load case, excitation frequency are 3X,6X,9X. Additional, in the (+) direction of wind load, relative harmonic percentage is increase.

A Study on the Structure of Hybrid Magnetic Gear with Armature Type Rotor (전기자 형태의 회전자를 갖는 하이브리드 마그네틱 기어의 구조에 관한 연구)

  • Gim, Chan-Seung;Park, Eui-Jong;Kim, Yong-Jae
    • The Journal of the Korea institute of electronic communication sciences
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    • v.13 no.6
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    • pp.1235-1242
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    • 2018
  • When the wind speed changes rapidly, the wind turbine is stopped for the safety of the power system and the mechanical system. At that moment, the wind turbine gearbox is damaged and broken due to the contact load of the gearbox. In addition, the problems such as increasing frictional heat and deteriorate of the brake occur, because the power of the blades is transmitted directly to the brakes. This paper proposes a hybrid magnetic gear shape that solves the problem caused by the contact of the mechanical gear, which is the power transmission device of the wind power generation system, and the power cutoff system. The shape of the hybrid magnetic gearsuitable for the wind power generation system is derived through the torque and loss analysis according to the shape of the hybrid magnetic gear by using the two dimensional finite analysis method.

Research of New Type Small Wind Turbine System (새로운 방식의 소형 풍력발전기 시스템 고찰)

  • Kim, Yeong-Min;Hwang, Jong-Sun;Kim, Jong-Man;Kim, Byoung-Wook;Kim, Dong-Yong
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.05b
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    • pp.130-134
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    • 2005
  • The objectives of this study are to improve the aerodynamics performance on the down-wind blade system with folding type blade which consists of the folding type rotor blade, wind vane yawing stabilizer and a bevel gearbox. The aerodynamics performance for the new wind turbine system are compared with those of the conventional up-wind blade system. In addition to, a novel multi voltage inverter system is applied for reductions of harmonic.

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Gearless Doubly-fed Induction Generator for Wind Power Generation (풍력발전용 기어리스 이중여자 유도 발전기)

  • Park, Taesik;Moon, Chaejoo;Kim, Seonghwan
    • Journal of IKEEE
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    • v.21 no.1
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    • pp.81-84
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    • 2017
  • As the demands for offshore wind power generation systems on a large scale have grown dramatically, and extensive developments in PMSG (Permanent Magnet Synchronous Generator) and DFIG (Doubly-fed Induction Generator) wind turbine system have been going on. However, the wind power systems have been more sophisticated, and their reliability becomes critical issues. Averagely, wind turbines have shut down for about a week per year for repairs and maintenance. Especially the high speed gearbox of DFIG is inevitable components for high power generation, but becomes one of the critical failures. In this paper, a new reliable gearless wind turbine structure is proposed. The gearless wind turbine can operate on a maximum power points by controlling the speed of a rotational stator. The proposed approach is verified by PSIM simulations, resulting in increased energy reliability.

Seismic Qualification Analysis of a Small Savonius Style Vertical Axis Wind Turbine (소형 사보니우스형 수직축 풍력발전기의 내진검증)

  • Choi, Young-Hyu;Kang, Min-Gyu;Park, Sung-Hoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.1
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    • pp.122-129
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    • 2018
  • This study conducted a seismic qualification analysis of small savonius style vertical axis wind turbine(VAWT) using finite element method(FEM). The modal analysis was performed on the wind turbine structure to check the occurrence of resonance caused by the rotation of gearbox and windmill blades. Next, it conducted a seismic response spectrum analysis due to horizontal and vertical seismic load of required response spectrum of safe shutdown earthquake with 5 % damping(RRS/SSE 5%) of KS C IEC 61400 and conducted a static analysis due to deadweight and wind load. The total maximum stress of the VAWT structure was calculated by adding the maximum stresses due to each load case using the square root of the sum of the squares(SRSS) method. Finally, the structural safety of the VAWT structure was verified by comparing the total maximum stress and the allowable stress.

Distribution of vibration signals according to operating conditions of wind turbine (풍력발전기 운전환경에 따른 진동신호 분포)

  • Shin, Sung-Hwan;Kim, SangRyul;Seo, Yun-Ho
    • The Journal of the Acoustical Society of Korea
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    • v.35 no.3
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    • pp.192-201
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    • 2016
  • Condition Monitoring System (CMS) has been used to detect unexpected faults of wind turbine caused by the abrupt change of circumstances or the aging of its mechanical part. In fact, it is a very hard work to do regular inspection for its maintenance because wind turbine is located on the mountaintop or sea. The purpose of this study is to find out distribution patterns of vibration signals measured from the main mechanical parts of wind turbine according to its operation condition. To this end, acceleration signals of main bearing, gearbox, generator, wind speed, rotational speed, etc were measured through the long period more than 2 years and trend analyses on each signal were conducted as a function of the rotational speed. In addition, correlation analysis among the signals was done to grasp the relation between mechanical parts. As a result, the vibrations were dependent on the rotational speed of main shaft and whether power was generated or not, and their distributions at a specific rotational speed could be approximated to Weibull distribution. It was also investigated that the vibration at main bearing was correlated with vibration at gearbox each other, whereas vibration at generator should be dealt with individually because of generating mechanism. These results can be used for improving performance of CMS that early detects the mechanical abnormality of wind turbine.