• Title/Summary/Keyword: wheel wear

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Dynamic Analysis of Railway Vehicle with Wheel Unbalance (차륜 불평형이 있는 철도차량의 동적해석)

  • Lee, Seung Il;Choi, Yeon-Sun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.11
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    • pp.1387-1395
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    • 2013
  • When the center of mass of a railway wheel is not aligned with the geometrical center of the wheel axis, wheel unbalance occurs. If a railway vehicle runs without removing the wheel unbalance, vibrations will be produced. This will also cause wear and damage of the axle bearing. In this study, dynamic analysis of a railway vehicle with wheel unbalance was conducted to examine the reduction in critical speed and the resonance of the car-body and the effect on the magnitude of wheel unbalance was examined. In addition, the calculation of the car-body vibration owing to static and dynamic unbalance in the railway wheel shows that two-plane balancing is necessary.

Characteristics of Wheel Tread for Urban Train Based on Contact Positions (접촉위치에 따른 도시철도 차륜 답면의 특성 변화)

  • Kwon, Seok-Jin;Noh, Hang-Nak;Nam, Yoon-Su;Seo, Jung-Won;Lee, Dong-Hyung
    • Journal of the Korean Society for Railway
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    • v.11 no.6
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    • pp.524-529
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    • 2008
  • The damaged wheel in railway vehicle would cause a poor ride comfort, a rise in the maintenance cost and even fracture of the wheel, which then leads to a tremendous social and economical cost. The defect initiation and crack propagation in wheel may result in the damage of the railway vehicle or derailment. Therefore, it is important to evaluate the characteristics of the wheel tread. In the present paper, the characteristics of wheel tread based on contact positions, running distance and brake pattern are evaluated. The result shows that the damaged wheel tread is remarkably depended on the contact positions between wheel and rail.

Effects of Mechanical Properties on Wear Resistance of 0.27C-0.70Ni-1.42Cr-0.20Mo Steel (0.27C-0.70Ni-1.42Cr-0.20Mo 내마모강의 기계적 성질에 따른 마모특성)

  • Lee Y. H.;Han C. H.;Shin J. H.;Jang B. L.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.260-263
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    • 2001
  • Mechanical properties have been accepted to be major factor to improve wear resistance. The effect of mechanical properties on wear resistance of 0.27C-0.70Ni-1.42Cr-0.20Mo steel was studied under various test conditions. It is clear that yield strength, tensile strength, impact value, and hardness are strongly related each other. Wear resistance tests as pin on plate type and dry sand / rubber wheel type proved to be that wear depends on mechanical properties. Microstructures were also observed to make clear the wear properties. At quenching and low temperature tempering, the specimen has a good wear resistance.

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Effects of Flange Joint on the Dynamic Characteristics of the External Cylindrical Grinding Wheel Spindle (외경연삭 휠 주축의 진동특성에 미치는 플랜지 결합부의 영향)

  • Kim, Sun-Min;Ha, Jae-Hoon;Lee, Sun-Kyu
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.10
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    • pp.118-125
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    • 1999
  • In the grinding process, generally, the exciting forces with high frequency can be generated due to the wheel wear and the grinding process. As the grinding speed increases, the precise investigation about the wheel dynamic characteristics is required. Conventionally the wheel-spindle has been considered with lumped model in dynamic modeling. With this lumped model, the significant mode resulted from the shell mode of wheel can be readily ignored. This paper suggests the new analysis model which includes the shell mode of wheel in modeling the wheel-spindle assembly. Furthermore, based on the suggested model, the effects of the bolt tightening force and the taper tightening force on the dynamic properties are investigated by the finite element modal analysis and the experimental method. As a result of investigation, the shell mode vibration of wheel affects the dynamic characteristics of the spindle assembly. Also, the vibration modes of the spindle assembly are significantly affected by the joint tightening forces.

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Analysis of Sliding Friction and Wear Properties of Clutch Facing for Automobile (Part 1) (자동차용 클러치 마찰재의 미끄럼마찰마모특성 해석(제1보 마모특성))

  • Lee Han-Young;Kim Geon-Young;Hur Man-Dae
    • Tribology and Lubricants
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    • v.20 no.6
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    • pp.299-305
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    • 2004
  • The wear properties of clutch facing materials with two different copper amounts were evaluated against the fly-wheel materials used in clutch system, such as gray cast iron and spheroidal graphite cast iron. Sliding wear tests were carried out for four different combinations with these clutch facing materials and flywheel materials at different speeds and applied loads. Results showed that the clutch facing material contained a higher copper amount had the better wear resistance. And using the gray cast iron as the counter material, clutch facing material resulted in the much lower wear rate, regardless of the copper amount. It is obvious that the wear properties of clutch facing material are influenced from the thermal conductivities of the clutch facing material and the counter material.

A study on the dressing time monitoring method of grinding wheel in surface grinding (연삭가공시 연삭숫돌의 드레싱 시기 검출 방법에 관한 연구)

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.1
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    • pp.112-118
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    • 1998
  • In surface grinding, the contact between the grinding wheel and workpiece introduce heat and resistance, which restrict the self-dressing of the grits and result in burrs and cracks on the workpiece. Therefore, before or during the grinding operation, it is necessary to self-dress the grinding wheel for more accurate performance. In order to determine the dressing time monitoring method of grinding wheel in surface grinding, a three-dimensional computer simulation of the grinding operation has been attempted based on the contact mechanism and surface-shaping system between the grinding wheel and the workpiece. The optimal dressing time is determined based on the grain wear and work surface roughness.

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Performance of Automotive Wheel Bearing Grease by Water Contents (수분함량에 따른 자동차용 휠베어링 그리스 품질특성 연구)

  • Lim, Young-Kwan;Lee, Eun-Hee;Lee, Joung-Min;Jeong, Choong-Sub
    • Tribology and Lubricants
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    • v.27 no.5
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    • pp.275-280
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    • 2011
  • Automotive wheel bearing grease helps to reduce stresses and prevent wear of wheel bearings. But it is easily contaminated by water and other contaminants. In this study, we investigated the property change of automotive wheel bearing grease under water contamination. The result showed that some properties such as dropping point, work penetration and oxidation stability were not influenced by water content. However, most of properties such as work stability, water washout characteristics, leakage tendency, oil separation, evaporation loss and rust protection became worse after water was added. This is thought that added water makes the interaction weak between thickener and base oil of grease.

A Study on Ultra-precision Lapping of Ceramics with In-Process Electrolytic Dressing (연속 전해드레싱을 적용한 세라믹재의 초정밀 래핑에 관한 연구)

  • 이은상
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.5
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    • pp.34-39
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    • 2000
  • Application of ceramics has grown considerably due to significant improvement in their mechanical properties such as light weight, chemical stability and superior wear resistance. Despite these character, the use of ceramics has not increased because of poor machinability. The method of using of super-abrasives metal bond wheel was proposed. But it is difficult that super-abrasives metal bond wheel can be dressed. Recently, the technology of in-process electrolytic dressing is developed to solve this problem. If this method is applied, loading and glazing are disappeared apparently. The aim of this study is to determine the machining characteristics in terms of lapping wheel speed, machining time, pressurized weight to the workpiece and peak current using in-process electrolytic dressing applied to the CIB-diamond lapping wheel to achieve ultra-precision lapping machining technique.

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A Study on Determinatino of Wheel Life Using Grinding Power in Cylinderical Grinding (연삭동력을 이용한 숫돌수명 판정)

  • 이상태
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.4
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    • pp.62-67
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    • 2000
  • The dressing time monitoring in cylindrical grinding is very important with respect to machining efficiency. Therefore, the purpose of this paper is to determine the wheel life by monitoring behavior of grinding power for WA, 19A and GC. For this purpose , we investigated indirectly the attritious wear of grain edge, the loading of grinding wheel and the breakage of grain through the grinding power and the surface roughness under various grinding conditions. From obtained the results, the relationship between the wheel life and the average sectional chip area is examined to guide for the determination of dressing time.

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