• Title/Summary/Keyword: wheel loading

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Dressing Chance Detecting System by the Direct Observation (직접관찰법에 의한 드레싱 시기 검출 시스템)

  • 김성렬;김선호;황진동;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.477-481
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    • 2002
  • Grinding which is the final finishing step in the machining processes plays an important role fur precision manufacturing because it directly affect the product quality. Since the ground surface is affected by the states of grains and voids on the grinding wheel surface, the wheel should be dressed before the machined surface deteriorates over a quality limit. This paper describes a systematic approach to decide a proper dressing chance. A fabricated eddy current sensor and CCD camera are used to measure the loading on the working wheel surface and to visualize the wheel surface states respectively. The dressing chance can be properly decided through the relation between the variation of the thresholding image of the wheel and the machined surface roughness as the variation of the eddy current sensor output is greater than the detected value previously.

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Damage Evaluation of Wheel Tread for High Speed Train Using Replication and Fracture Mechanics Characteristics (비파괴적 표면조직검사법과 파괴역학 특성에 따른 고속철도용 차륜 답면의 손상 평가)

  • Kwon, Seok-Jin;Lee, Dong-Hyung;Seo, Jung-Won;Kwon, Sung-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.7 s.262
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    • pp.756-763
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    • 2007
  • The majority of catastrophic wheel failures are caused by surface opening fatigue cracks either in the wheel tread or wheel flange areas. The inclined cracks at railway wheel tread are initiated and the cracks are caused by wheel damage-spatting after 60,000 km running. Because the failured railway wheel is reprofiled before regular wheel reprofiling, the maintenance cost for the railway wheel is increased. Therefore, it is necessary to analyze the mechanism for initiation of crack. In the present paper, the combined effect on railway wheels of a periodically varying contact pressure and an intermittent thermal braking loading is investigated. To analyze damage cause for railway wheels, the measurements for replication of wheel surface and the effect of braking application in field test are carried out. The result shows that the damages in railway wheel tread are due to combination of thermal loading and ratcheting.

Selection of Internal Clearance for Automotive Wheel Bearings Considering an Assembling Procedure (조립과정을 고려한 차륜용 베어링의 내부틈새 선정)

  • 현준수;안태길;김성근
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.2
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    • pp.51-57
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    • 2000
  • An automotive wheel bearing is one of the most important components to guarantee the service life of a passenger car. The endurance lift of a bearing is affected by many parameters such as material properties, heat treatment, lubrication conditions, temperature, loading conditions, geometry, internal clearance and so on. Under the same geometry and loading conditions, the internal clearance is the most effective parameters on the endurance lift of a bearing. Generally, bearings have the longest lift with a little negative internal clearance. But it is very difficult to measure and modify the internal clearance after a wheel bearing is assembled. In this paper, we analyze the effect of an assembling procedure on the clearance of wheel bearings and suggest a method to determine optimal clearance for automotive wheel bearings by selecting initial bearing clearance.

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Reducing the Non Grinding Time in Grinding Operations(2nd report) -Decision of Dressing Chance and Depth by the Direct Measurement of Grinding Wheel Surface- (연삭가공에 있어 비가공 시간 단축에 관한 연구(II))

  • KIM, Sun Ho;AHN, Jung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.8
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    • pp.101-107
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    • 1997
  • In general, grinding is one of the final machining processes which determines the surface quality of machined products. Since the ground surface is affected by the states of grains and voids on the grinding wheel surface, the wheel should be dressed before the machined surface deteriorates over a quality limit This paper describes a systematic approach to decide a proper dressing chance and an optimal dressing depth for the working grinding wheel. An eddy current sensor and a laser displacement sensor are used to measure the loading on the working wheel surface and the topography of the dressed wheel surface respec- tively. The dressing chance can be properly decided through the relational locus between the amount of handing and the machined surface roughness. An optimal dressing depth to guarantee the less wheel loss and the higher wheel surface quality is decided through the analysis of the variance of topography for the dressed wheel surface, which decreases at three different rates according to the accumulated dressing depth.

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A Study on the East/West Station Keeping Planning Considering Wheel Off-Loading (휠오프로딩을 고려한 동서 위치유지 기동 계획 연구)

  • 이상철;주광혁;김방엽;박봉규;박영웅
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.34 no.9
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    • pp.60-66
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    • 2006
  • Now, on developing COMS(Communication, Ocean and Meteorological Satellite) has solar panel on the south panel only. Therefore, the wheel off-loading has to be performed periodically to reduce a induced momentum energy by a asymmetric solar panel. One of two East/West station keeping maneuver to correct simultaneously longitude and eccentricity, orbit corrections may be performed during one of the two wheel off-loading manoeuvres per day to get enough observation time for meteorological and ocean sensor. In this paper, we applied a linearized orbit maneuver equation to acquire maneuver time and delta-V. Nonlinear simulation for the station keeping is performed and compared with general station keeping strategy for fuel reduction.

A Study on the Strain Measurement of Concrete Pavement Slab (콘크리트 포장 슬래브의 변형률 측정에 관한 연구)

  • Kim, Dong-Ho;Jeon, Sung-Il;Choi, Chang-Sik;Yun, Byeung-Sung;Yun, Kyong-Ku
    • Journal of Industrial Technology
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    • v.22 no.A
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    • pp.169-176
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    • 2002
  • The purpose of this paper is to investigate for strain measurement of concrete pavement slab at field. The early-age behaviors of concrete pavement were measured using the strain gages. From the static and dynamic wheel loading tests, the outputs from each gages were recorded. The measured data, also, was compared to those from finite element analysis. The static wheel loading tests were performed in twice, and the dynamic wheel loading tests were performed at the speed 10km-50km. The results could be summarized as follows: To embed the strain gage accurately and stably in concrete pavement, a chair and protective box must be used. The protective box must not be affected from the outside vibrating. From the results of early-age stram measurement, it was found that the strain varied at the maximum value of $180{\mu}{\varepsilon}$ From the results of static wheel loading tests, A1, A2 and B gages generally developed a consistent tendency When comparing the results from the measured at field and the calculated by FEM analysis, the data of A1 and B gages were similar to that from theory. The values from the field test were generally higher than that from the theory. From the results of dynamic wheel loading tests, it was known that the measured strain at field became smaller as the truck speed became faster, Indicating the maximum at the range of $12{\sim}13{\mu}{\varepsilon}$.

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A Study on Ultra-precision Lapping of Ceramics with In-Process Electrolytic Dressing (연속 전해드레싱을 적용한 세라믹재의 초정밀 래핑에 관한 연구)

  • 이은상
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.5
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    • pp.34-39
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    • 2000
  • Application of ceramics has grown considerably due to significant improvement in their mechanical properties such as light weight, chemical stability and superior wear resistance. Despite these character, the use of ceramics has not increased because of poor machinability. The method of using of super-abrasives metal bond wheel was proposed. But it is difficult that super-abrasives metal bond wheel can be dressed. Recently, the technology of in-process electrolytic dressing is developed to solve this problem. If this method is applied, loading and glazing are disappeared apparently. The aim of this study is to determine the machining characteristics in terms of lapping wheel speed, machining time, pressurized weight to the workpiece and peak current using in-process electrolytic dressing applied to the CIB-diamond lapping wheel to achieve ultra-precision lapping machining technique.

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Contact Fatigue Life Prediction of Automotive Wheel Bearing (차량용 휠베어링의 접촉 피로수명 예측에 관한 연구)

  • Lee, Sang-Don;Moon, Kil-Hwan;Cho, Yong-Joo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.3
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    • pp.137-143
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    • 2008
  • For most bearings, it is a common requirement to have long durability. Especially wheel bearing fatigue life is the most important in automotive quality. The contact fatigue life analysis of automotive wheel bearing considering real raceway rough surface is presented in this paper. Contact stresses are obtained by contact analysis of a semi-infinite solid based on the use of influence functions; the subsurface stress field is obtained using rectangular patch solutions. Mesoscopic multiaxial fatigue criterion which can yield satisfactory results for non-proportional loading is then applied to predict fatigue damage. Suitable counting method and damage rule were used to calculate the fatigue life of random loading caused by rough surface. The life analysis considering real rough surface of wheel bearing raceway is in good agreement with the experimental results.

Studies on Packaging Standardization of Agricultural Products (농산물의 포장표준화에 관한 연구)

  • Lee, Su-Keun
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.7 no.1
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    • pp.21-24
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    • 2001
  • This study was carried out to analyze the effects of packaging units and loading types in agricultural products(apple, pear, and sweet persimmon) palletization. In apple and pear packaging, an optimum loading type was pin wheel loading, and load effective corrugated box dimension was $330{\times}220{\times}170mmm(L{\times}W{\times}H)$ in 5 and 10kg packaging units, but in case of pear box was 10mm higher than apple box. However, in sweet persimmon packaging, block loading was available, and box dimension of $365{\times}275{\times}180mm(L{\times}W{\times}H)$ was the most effective to palletize.

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Fatigue Crack Growth Rates of a Railway Wheel Steel under Mixed Mode Loading Conditions (혼합모드 하중조건에서의 철도 차륜재의 피로균열 실험에 관한 연구)

  • Kim, Taek-Young;Lee, Man-Suk;You, In-Dong;Kim, Ho-Kyung
    • Journal of the Korean Society of Safety
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    • v.28 no.4
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    • pp.8-13
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    • 2013
  • Fatigue crack growth tests were conducted on urban railway wheel steel under mode I and mixed-mode conditions. Fatigue crack growth rates were evaluated in terms of equivalent stress intensity factor ranges, using both the extended and projected crack lengths. The equivalent stress intensity factor range with the growth rate results obtained under mode I loading conditions can be used to predict the crack growth rate under mixed-mode loading conditions. Extended crack length rather than projected crack length is appropriate for the prediction of the crack growth rate under the mixed-mode loading conditions.