• Title/Summary/Keyword: welds

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A Study on the Mechanical Properties of Underwater Wet Arc Welds using the SM41 (선체용 압연강판에 대한 습식 수중 아크용접부의 기계적 특성에 관한 연구)

  • Kim, C.G.;Kwak, H.W.;Kim, M.N.
    • Journal of Power System Engineering
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    • v.12 no.2
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    • pp.48-54
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    • 2008
  • Underwater wet arc welds of rolled steel plate (SM41) where studied welding and mechanical properties macro and narrow than that of the other things. Tensile strength of UWEB obtained to 521.5 MPa and of USBL was 524.1 MPa, but the highest elongation value was 4.68 %(UWEB). Bending strength(1166.6 MPa) of USBL is the largest and of UWEB in 1047 MPa, But deflection(22.73 mm) of UWEB in large than that of USBL(22.63 mm). Impact value(144.36 $J/cm^2$) of JPUW is the largest and of UWEB(140 $J/cm^2$) come after.

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A Study on the Distribution of Residual Stress in Fillet Welds for Thick Mild Steel Plate (두꺼운 연강판(軟鋼板) 필렛 용접(熔接)이음부의 잔류응력분포(殘留應力分布)에 대한 연구(硏究))

  • Dong-Suk,Um;Sung-Won,Kang
    • Bulletin of the Society of Naval Architects of Korea
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    • v.20 no.4
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    • pp.17-24
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    • 1983
  • In this study, it was investigated the distribution of residual stress in the direction of loading between the root and toe the load fillet welds for thick steel plate. Residual stress distributions are measured by sectioning method which is one of stress-relaxation technique in welded joint, and analyzed by two dimensional finite element method on thermo-elasto-plastic theory under plane stress condition. These are compared the results of F.E.M analysis with the experimental result by stress-relaxation techniques. As a results, the following conclusion were obtained. (1) In the no penetration fillet welded joint specimen using mild steel plate with 25mm in thickness, the residual stress of loading direction near the root was about $10kg/mm^2$ tensile. (2) The tensile residual stress has been observed in fillet region of the fillet joint by F.E.M. analysis method. (3) The range of compressive residual stress distribution from the root was largest in the case of 5mm root penetration.

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2.25Cr-1Mo 강에 대한 Laser 및 SMAW 용접부의 잔류응력 분포 및 특성 비교

  • Bang, Han-Sur;Kim, Young-Pyo;Kim, Kun-Sung;Kim, Hyoung
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.10a
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    • pp.97-99
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    • 2003
  • In order to confirm the possibility of application of laser welding process to 2.25Cr-1Mo steel, the characteristic of residual stress distribution in welds by SMAW and $CO_{2}$ Laser welding process have been investigated and compared using the numerical analysis. As the Result of the numerical analysis, the possibility of application of laser welding process has been found out in respect to the welding residual stress distribution and mechanical properties in welds.

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A Study on the Joint Properties according to the Friction Welding Area Change of Carbon Steel(SM25C) (탄소강(SM25C)의 접합면적의 변화에 따른 마찰용접의 접합특성에 관한 연구)

  • Park Keun Hyung;Min Taeg Ki;Yoon Young Joo;Park Chang Soo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.1
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    • pp.102-107
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    • 2006
  • This study investigates the properties as the difference friction welding area on SM25C steel rod. The tensile and bending strength and of welded joints, the hardness distribution of welds, the microstructure of welds and the tensile fracture surfaces were mainly investigated through this experiment. The fixed friction welding conditions were revolution 2000rpm, friction pressure 70Mpa, friction time 1.5sec, upset pressure 100Mpa, upset time 2.0sec, upset length 2.8mm and changeable friction welding parameter was friction welding area.

A Study on Insert Metal in Friction Welding of A2024 to SM45C (마찰용접에서 A2024와 SM45C의 삽입재에 관한 연구)

  • 윤병수
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.6
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    • pp.19-27
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    • 1998
  • This study was investigated on the friction welding of A2024 aluminum alloy to SM45C carbon steel with insert metals. The tensile strength of welded joints, the hardness distribution of welds, the microstructure of welds and the tensile fracture surfaces were mainly investigated through this experiment. When aluminum alloy A6351 was used as insert metal, the maximum tensile strength of welded joint was obtained. In this case, the maximum joint efficiency was 76.2 percent of base metal. Optimal welding conditions were N=2,000rpm. $P_1$=40MPa, $P_2$, $t_1$=1.5 sec, $t_2$=5 sec.

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The Effect of Primary Solidification Mode on Physical Properties of Austenitic Stainless Steels (오스테나이트계 스텐리스 강의 물성에 미치는 초정응고 형식의 영향)

  • 정호신
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.26 no.4
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    • pp.372-379
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    • 1990
  • The effect of primary solidification phase on the solidification cracking sensitivity, corrosion resistance and toughness at cryogenic temperature was investigated for the austenitic stainless steel welds. The conclusions were summarized as follows; 1. Soldification crack sensitivity of austenitic stainless steel welds depends on the primary solidification mode. 2. Austenitic stainless steels were very susceptible to solidification cracking in case of solidification as primary ${\gamma}$ and immune when solidified as primary $\delta$. 3. When the ratio of Creq/Nieq is in the range of 1.46 to 1.55, the most resistance against solidification cracking was obtained. These results agreed well with the relationship between primary solidification mode, corrosion resistance and toughness at cryogenic temperature. 4. Optimum toughness, corrosion and solidification cracking resistance can be obtained when alloys having chemical compositions described above and solidifies as primary $\delta$ containing no ferrite at room temperature.

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Identification of Reaction Mechanism to Produce High Quality Weld During Submerged Arc Welding

  • Kim, Jeong-Han;Kang, Kyong-Sik
    • Journal of Korean Society for Quality Management
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    • v.21 no.2
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    • pp.242-253
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    • 1993
  • The interpretation of the reaction mechanism is significant to produce the high quality welds and understand the welding processes. This investigation is important for the design of welding consumables and the selection of welding process parameters to develop the high quality welds. The objective of this study is to investigate the effect of electrochemical reactions on the transfer of alloy elements between slag and weld metal during submerged arc welding During submerged arc welding weld metal composition is shown to be controlled by two reaction mechanisms in four reaction zones. The responsible reaction mechanisms are thermochemical and electrochemical reactions. The possible reaction sites are the melted electrode tip, the detached droplet, the hot weld pool immediately below the moving electrode, and the cooling and solidifying weld pool behind the moving electrode. The possible reactions in submerged arc welding at different zones of the process is schematically shown in Figure 1.

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Al-7020의 Pulse-GMA용접에 관한 연구 2

  • 김재웅;허장욱;나석주;백운형
    • Journal of Welding and Joining
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    • v.6 no.4
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    • pp.54-62
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    • 1988
  • Major problems in welding Al-7020 include shrinkage, rpopositgy in welds and loss of strength in the heat affected zone. Thus it is important to examine the mechanical properties and reliability of welds. In this study, a series of experiments was carried out to determine the mechanical properties such as micro-hardness distribution, tensile strength, porosity and residual stress distribution of the Al-7020 weldment made by pulse-GMA welding. The resuts of the experiemnts are as folows. 1) The micro-hardness of weld metal and heat affected zone was lower than that of the base metal. 2) The tensile strength of the deposited metal was much lower than that of the base metal. 3) The porrosity in weld metal zone was negligible under the adopted conditsion of experiemnts. 4) The residual stress in the weld metal was lower than that of the heat affected zone, because the weld metal was softened. And the mciro-hardness distribution, the tensile strength and the residual stess distribution of the weldment in the as-welded condition were compared with those of the weldment after heat treatment.

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Experiment and Analysis of the Residual Stress for Multipass Weld Pipes by the Neutron Diffraction Method

  • Kim S. H.;Lee J. H.
    • International Journal of Korean Welding Society
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    • v.5 no.1
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    • pp.1-9
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    • 2005
  • Multipass welds of 316L stainless steel have been widely employed to the pipes of Liquid Metal Reactors. Owing to localized heating and a subsequent rapid cooling by the welding process, residual stress arises in the weld of the pipe. In this study, the residual stresses in the 316L stainless steel pipe welds were calculated by the finite element method using the ANSYS code. Also, the residual stresses both on the surface and in the interior of the thickness were measured by the HRPD(High Resolution Powder Diffractometer) instrumented in the HANARO Reactor. The experimental data and the calculated results were compared and the characteristics of the distribution of the residual stress were discussed.

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