• Title/Summary/Keyword: welding test

Search Result 1,446, Processing Time 0.025 seconds

An Experimental Study on Block Shear Fracture of Base Metal in Ferritic Stainless Steel Welded Connection (페라이트계 스테인리스강 용접접합부의 모재 블록전단파단에 관한 실험적 연구)

  • Kim, Tae Soo
    • Journal of Korean Society of Steel Construction
    • /
    • v.28 no.5
    • /
    • pp.303-312
    • /
    • 2016
  • Many researches on the application of stainless steels as structural steels have been performed thanks to their material properties such as superior ductility and corrosion resistance. Ferritic stainless steels(STS430) with little or no nickel have been used increasingly in building structure because it is inexpensive compared to austenitic stainless steels(STS304) with nickel, but provide performances similar to the austenitic stainless steel. This paper deals with block shear fracture behavior of base metal in stainless steel welded connection. Although the block shear fracture behavior for welded connection due to stress triaxiality is different from that of bolted connection, the block shear strength of welded connection in current design specifications has been predicted based on that of bolted connection. The main parameters are weld length and welding process(Arc and TIG welds). The ultimate strengths of TIG welded specimens were higher than those of arc welded specimens and current design predictions by AISC, EC3 etc. were compared with test strengths.

An Experimental Study on Flexural Behavior of One-Way Concrete Slabs Using Structural Welded Wire-Fabric (구조화 용접철강을 사용한 일방향 슬래브의 휨 거동에 관한 실험적 연구)

  • 허갑수;윤영호;양지수;김석중;정헌수
    • Magazine of the Korea Concrete Institute
    • /
    • v.6 no.2
    • /
    • pp.169-179
    • /
    • 1994
  • Recently the construction of residential buildings faces many difficulties due to the shortage of building materials and works. Simplifying the stage of processing and assembling reinforcing rods and increasing the efficiency of them in reinforced concrete construction can be used to settle the difficulties. In the respect, structural wire-fabric and loop wire-fabric is utilized. The purpose of this study, on condition of being $210kg/cm^2$ concrete strength, is to analyze the structural and flexural properties of one-way concrete slabs by testing with different reinforcing type, tensile steel ratio based with minimum steel ratio, boundary condition and splice length which affect the maximum width of crack and ductility factor. From the test results, the ductility factor is approved that the slabs using deformed bar were much better than that using wire-fabric, and 30D of splice length was appropriate in the slabs as splice length. In the control of the maximum crack width the slabs using wire-fabric and loop wire-fabric were much better than that using deformed bar.

Vibration Fatigue Analysis of Spot Welded Component considering Change of Stiffness due to Fatigue Damage (피로손상의 누적에 따른 강성변화를 고려한 점용접부의 진동피로해석)

  • Kang, Ki-Weon
    • Journal of the Korea Convergence Society
    • /
    • v.5 no.1
    • /
    • pp.1-8
    • /
    • 2014
  • The purpose of this paper was to evaluate the fatigue life to apply the vibration fatigue analysis considering the stiffness change of the spot welding due to fatigue damage accumulation. For this, the mechanical and fatigue properties of base and spot welded standard specimens were obtained through the tensile and constant amplitude fatigue test. The transfer function of the spot-welded structure was obtained from the frequency response analysis and fatigue analyisis was performed under the condition of PSD=0.11. A vibration fatigue analysis that considered changes in the frequency response due to the fatigue damage that is, failure of some wleding point was conducted on spot-welded structure. The fatigue life of the spot-welded structure was determined by combining the transfer function, the S-N curve of the tensile-shear spot-welded joint and the input PSD.

A Study for Stamping of Patchwork with Resistance Spot Weld (저항 점용접에 의한 실러 패치워크 적용 판재 프레스 성형 연구)

  • Lee, Gyeong-Min;Jung, Chan-Yeong;Song, Il-Jong
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.19 no.8
    • /
    • pp.25-31
    • /
    • 2018
  • Recently, research on the development of lightweight vehicle bodies is increasing continuously as a response to fuel economy regulations. To reduce the weight of a vehicle body, a conventional steel plate has been substituted by light weight material with high specific strength and the jointing of multi-materials is generally applied. On the other hand, the customer's demand for safety and emotional quality in NVH (Noise, Vibration and Harshness) is becoming increasingly important. Therefore, a light weight with proper strength and NVH quality is needed. In the view of light weighting and NVH quality, the application of a vibration proof steel plate can be an effective solution but the formability of a sandwich panel is different with a conventional steel sheet. Therefore, careful analysis of formability is required. This study aims to characterize the formability of a sandwich high-strength steel plate. The high-strength steel plates of different thicknesses with resistance spot welding and sealer bonding were analyzed using forming limits diagram through a cup drawing test.

DEVELOPMENT OF TITANIUM-BASED BRAZING FILLER METALS WITH LOW-MELTING-POING

  • Onzawa, Tadao;Tiyama, Takashi
    • Proceedings of the KWS Conference
    • /
    • 2002.10a
    • /
    • pp.539-544
    • /
    • 2002
  • Titanium and titanium alloy are excellent in corrosion resistance and specific intensity, and also in the biocompatibility. On the other hand, the brazing is bonding method of which productivity and reliability are high, when the complicated and precise structure of the thin plate is constructed. However, though conventional titanium-based brazing filler metal was excellent in bond strength and corrosion resistance, it was disadvantageous that metal structure and mechanical property of the base metal deteriorated, since the brazing temperature (about 1000 C) is considerably high. Authors developed new brazing filler metal which added Zr to Ti-Cu (-Ni) alloy which can be brazed at 900 C or less about 15 years ago. In this paper, the development of more low-melting-point brazing filler metal was tried by the addition of the fourth elements such as Ni, Co, Cr for the Ti-Zr-Cu alloy. As a method for finding the low-melting-point composition, eutectic composition exploration method was used in order to reduce the experiment point. As the result, several kinds of new brazing filler metal such as 37.5Ti-37.5-Zr-25Cu alloy (melting point 825 C) and 30Ti-43Zr-25Cu-2Cr alloy (melting point: 825 C) was developed. Then, the brazing joint showed the characteristics which were almost equal to the base metal from the result of obtaining metallic structure and strength of joint of brazing joint. However, the brazing filler metal composition of the melting point of 820 C or less could not be found. Consequentially, it was clarified that the brazing filler metal developed in this study could be practically sufficiently used from results such as metal structure of brazing joint and tensile test of the joint.

  • PDF

Electrochemical Ion Migration Sensitivity of Printed Circuit Board Plated with Sn-3.0Ag-0.5Cu and Sn-37Pb (Sn-3.0Ag-0.5Cu, Sn-37Pb 표면처리 기판의 전기화학적 이온 마이그레이션 민감도)

  • Hong, Won-Sik;Park, No-Chang;O, Cheol-Min;Kim, Gwang-Bae
    • Proceedings of the KWS Conference
    • /
    • 2006.10a
    • /
    • pp.136-138
    • /
    • 2006
  • Recently a lots of problems have observed in high densified and high integrated electronic components. One of them is ion migration phenomena, which induce the electrical short of electrical circuit. Ion migration phenomena has been observed in the field of exposing the specific environment and using for a long time. Also as the RoHS restriction was started in July 1st, 2006, Pb-free solder was utilized in electronics assemblies. In this case, it is very important to compatible between components and printed circuit board(PCB), thus surface treatment materials of PCB was changed to Sn, Sn-3.0Ag-0.5Cu, Cu. Therefore these new application become to need to reevaluate the sensitivity about electrochemical ion migration. This study was evaluated the occurrence time of electrochemical ion migration using by water drop test. We utilized PCB(printed circuit board) having a comb pattern as follows 0.1, 0.318, 0.5, 1.0 mm pattern distance. Sn-3.0Ag-0.5Cu and Sn-37Pb were electroplated on the comb pattern. 6.5V and 15.0V were applied in the comb pattern and then we measured the electrical short time causing by occurring the ion migration. In these results, we evaluate the sensitivity and derived the prediction models of ion migration occurrence time depending on the pattern materials, applied voltage and pattern spacing of PCB conductor.

  • PDF

Consideration of Methods Evaluating the Growing Process of Stress Corrosion Cracking of the Sensitized 18-8 Austenitic Stainless Steel in High Temperature Water Based on Electric Circuit Theory: The Effects of Stress Factors

  • Tsukaue, Yasoji
    • Corrosion Science and Technology
    • /
    • v.6 no.3
    • /
    • pp.103-111
    • /
    • 2007
  • The effect of stress factors on the growing process of stress corrosion cracking (SCC) of the sensitized 18-8 stainless steel in high temperature water was investigated using equations of crack growth rate derived from applying electric circuits to SCC corrosion paths. Three kinds of cross sections have to be considered when electric circuit is constructed using total current. The first is ion flow passage area, $S_{sol}$, of solution in crack, the second is total dissolving surface area, $S_{dis}$, of metal on electrode of crack tip and the third is dissolving cross section, $S_{met}$, of metal on grain boundary or in base metal or in welding metal. Stress may affect each area. $S_{sol}$ may depend on applied stress, $\sigma_{\infty}$, related with crack depth. $S_{dis}$ is expressed using a factor of $\varepsilon(K)$ and may depend on stress intensity factor, K only. SCC crack growth rate is ordinarily estimated using a variable of K only as stress factor. However it may be expected that SCC crack growth rate depends on both applied stress $\sigma_{\infty}$ and K or both crack depth and K from this consideration.$\varepsilon(K)$ is expressed as ${\varepsilon}(K)=h_2{\cdot}K^2+h_3{\cdot}K^3$ when $h_{2}$ and $h_{3}$ are coefficients. Also, relationships between SCC crack growth rate, da/dt and K were simulated and compared with the literature data of JBWR-VIP-04, NRC NUREG-0313 Rev.2 and SKIFS Draft. It was pointed out in CT test that the difference of distance between a point of application of force and the end of starter notch (starting point of fatigue crack) may be important to estimate SCC crack growth rate. An anode dissolution current density was quantitatively evaluated using a derived equation.

Experimental Evaluation of New Seismic Connections between Rectangular Steel Tube Column and H-shaped Beam (각형강관 기둥-H형강 보 신형상 내진접합부의 실험적 평가)

  • Jin, Jooho;Kim, DooHwan;Kim, Hyunsook;Shin, Jinwon;Park, Kooyun;Lee, Kyungkoo
    • Journal of Korean Society of Steel Construction
    • /
    • v.30 no.2
    • /
    • pp.77-85
    • /
    • 2018
  • A through diaphragm is often used to ensure their stiffness for moment-resisting connections using rectangular steel-tube column and H-shaped beam. The through-diaphragm connections, however, have some difficulties for their applicabilities to the field due to the complexity of the fabrication and construction processes. This study thus proposes a new modular system of steel structures assembled only using bolts without welding, by bringing a connection module composed of rectangular steel-tube column, H-shaped beam and oneway bolt onto the site. An experimental study to evaluate the seismic performance of the proposed connection details based on the new modular system is then conducted. The length and type of the inner reinforcement plate are considered as the primary design parameters, and the strength, stiffness, ductility and energy dissipation capability of the new connections are experimentally analyzed by comparison to those of conventional through diaphragm connections.

Evaluation on Cyclic Flexural Behavior of HSRC (Hybrid H-steel-reinforced Concrete) Beams Connected with Steel Columns (강재 기둥과 하이브리드 강재 보-RC 보 접합부의 반복 휨 거동 평가)

  • Kwon, Hyuck-Jin;Yang, Keun-Hyeok;Hong, Seung-Hyun
    • Journal of the Korea Concrete Institute
    • /
    • v.29 no.3
    • /
    • pp.291-298
    • /
    • 2017
  • The objective of the present study is to evaluate the cyclic flexural behavior of a hybrid H-steel-reinforced concrete (HSRC) beam at the connection with a H-steel column. The test parameter investigated was the configuration of dowel bars at the joint region of the HSRC beam. The HSRC beam was designed to have plastic hinge at the end of the H-steel beam rather than the RC beam section near the joint. All specimens showed a considerable ductile behavior without a sudden drop of th applied load, resulting in the displacement ductility ratio exceeding 4.6, although an unexpected premature welding failure occurred at the flanges of H-steel beams connecting to H-steel column. The crack propagation in the RC beam region, flexural strength, and ductility of HSRC beam system were insignificantly affected by the configuration of dowel bars. The flexural strength of HSRC beam system governed by the yielding of H-steel beam could be conservatively evaluated from the assumption of a perfect plasticity state along the section.

Development of Creep Properties Evaluation Technique for Steel Weldment of Power Plant (발전설비 강 용접부의 크리프 특성 평가 기술 개발)

  • Lee, Dong-Hwan;Jeoung, Young-Hun;Baek, Seung-Se;Ha, Jeong-Soo;Song, Gee-Hook;Lee, Song-In;Yu, Hyo-Sun
    • Proceedings of the KSME Conference
    • /
    • 2001.11a
    • /
    • pp.180-185
    • /
    • 2001
  • In the life assessment for plant structural component, the research on deterioration of toughness and material properties occurred in weldments has been considered as very important problems. In general, the microstructures composed in weldments are hugely classified with weld metal(W.M), fusion line(F.L), heat affected zone(HAZ), and base metal(B.M). It has been reported that the creep characteristics on weldments having variable microstructures could be unpredictably changed. Furthermore, it is also known that HAZ adjacent to F.L exhibits the decreased creep strength compared to those in base or weld metals, and promotes the occurrence of Type III and Type IV cracking due to the growth of grains and the coarsening carbides precipitated in ferritic matrix by welding and PWHT processes. However, the lots of works reported up to date on creep damage in power plant components have been mostly conducted on B.M and the creep properties on a localized microstructures in weldments have not as yet been throughly investigated. In this paper, for various microstructures such as coarse grain HAZ(CGHAZ), W.M and B.M in X20CrMoV121 steel weldment, the small punch-creep(SP-Creep) test using miniaturized specimen(t=0.5mm, 0.25mm) is performed to investigate a possibility for creep characteristics evaluation.

  • PDF