• 제목/요약/키워드: welding process

검색결과 2,207건 처리시간 0.028초

기계가공면의 소성 스트레인에 관한 연구

  • 김태영;신형곤;소율영
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1991년도 추계학술대회 논문집
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    • pp.54-58
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    • 1991
  • It is well known that metal cutting leaves a plastically deformed layer in the machined surface. This residual phenomenon affects in various forms the physical properties of machined components such as the fatigue strength, the dimensional instability, microcracks, and the stress corrosion cracking. These physical properties, so called surface integrity, are very important for designing highly stressed and critically loaded components. Typical plastic strains in the machined surface are very difficult to measure, since they are located within a very short distance from the surface and they change very rapidly. There is an alternative way to determine the residual strain in plastically deformed materials by measuring the grain size after a subsequent recrystallization process. Although, this technique has been successfully applied by several researchers to find the plastic zone around notches and cracks in various materials and welding beads, few works have been reported using the recrystallization method to determine the residual strains in machined surface. Therefore, the purpose of this investigation Is to explore the effectiveness of the recrystallization technique in machining applications, and in particular, to find the effect of cutting parameters, i.e., depth of cut and rake angle on the plastic strains.

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STS316L용접재의 표면파에 의한 잔류응력 측정과 균열진전시의 음향방출특성 (Residual Stress Measurement by L$_{CR}$ Wave and Acoustic Emission Characteristics from Fatigue Crack Propagation in STS316L Weldment)

  • 남기우;박소순;안석환
    • 한국해양공학회지
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    • 제17권1호
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    • pp.47-54
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    • 2003
  • In this study, the residual stress and the acoustic emission Charactreistics from fatigue crack propagation were investigated, bused on the welded material of STS316L. The residual stress of welding locations could be evaluated by ultrasonic parameters, such as L$_{CR}$ wave velocity and L$_{CR}$ wave frequency; the residual stress between base metal and weld metal was evaluated. In the fatigue tests, three types of signals were observed, regardless of specimen condition, base metal, and weld metal. Based on NDE analysis of AE signals by the time-frequency analysis method, it should also be possible to evaluate, in real-time, the crack propagation and final fracture process, resulting from various damages and defects in welded structural members.

Finite Element Model to Simulate Crack Propagation Using Interface Elements and Its Verification in Tensile Test

  • Chu, Shi;Yu, Luo;Zhen, Chen
    • Journal of Advanced Research in Ocean Engineering
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    • 제1권1호
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    • pp.36-43
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    • 2015
  • Since the crack generation and its propagation caused by welding defects is one of the main hull damage patterns, the simulation of crack propagation process has an important significance for ship safety. Based on interface element method, a finite element model to simulate crack propagation is studied in the paper. A Lennard-Jones type potential function is employed to define potential energy of the interface element. Tensile tests of steel flat plates with initial central crack are carried out. Surface energy density and spring critical stress that are suitable for the simulation of crack propagation are determined by comparing numerical calculation and tests results. Based on a large number of simulation results, the curve of simulation correction parameter plotted against the crack length is calculated.

잔류응력을 고려한 용접 이음부의 피로수명 평가 모델 (Fatigue Life Evaluation Model of Welded Joints With Residual Stress)

  • 구병춘;양승용
    • 대한기계학회논문집A
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    • 제28권9호
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    • pp.1328-1336
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    • 2004
  • According to our fatigue tests carried out at 20 Hz, R=0.1 on transversely butt-welded joints, fatigue strengths of as-welded specimens, that is, specimens having residual stress are higher than those of annealed specimens in short life range, but vice verse in long life range. This behavior seems to be concerned mainly with residual stress relaxation by applied loading. After analyzing the welding process, we conducted finite element analysis to quantify the degree of residual stress relaxation. By taking into account residual stress relaxation, modified Goodman diagram, and nominal stress, we evaluated the fatigue life of the welded joint from the S-N curve for the parent material. The estimated results are in a good agreement with the experimental results.

비젼을 이용한 디버링 기술의 로봇에의 전달 (Deburring Skills to Robot Using Vision System)

  • 신상운;최규종;이규상;김영원;안두성
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.1110-1113
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    • 1995
  • This study presents the new method which can transfer the expert's skill to deburring robot through neural network. The expert's skill is expressed as associationmapping between the characteristics of the burr and human expert's action. Under the fundamental idea that the state of the deburring processcan be extracted via the visual sense of the human,we employ vision system for the perception and identification of the changing burr. Form the demonstration of human experts, force data are measured. Finally the characteristics of the burr and coressponding force are associated by the neural network which is trained through many demonstrations. The proposed method is verified in the deburring process of welding burr.

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사이클론-카트리지필터 일체형 가우징 집진기의 유동해석 (Flow Analysis of Cyclone-Cartridge Filter Gausing Collector)

  • 장성철;정대영;조정식
    • 한국산업융합학회 논문집
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    • 제21권3호
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    • pp.133-139
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    • 2018
  • Precipitator is the most widespread device used to separate dust particles from the exhaust gas. In the shipyard, welding umbrellas, spark protection covers, and ventilators are not purchased and used for the work place to capture the flames and high temperature metal dust generated during the gardening process. In particular, a thorough analysis of design factors, such as capture rate, collection capacity calculation, filter speed, and materials selection, is required since spatial constraints are followed by structures, etc. In this study, conceived to address problems such as this cyclone and filtration filter system that combines all-in-one gausing collector prototype. Assessed through interpretation through the validity of the design and reliability.

$CO_2$ 레이저를 이용한 고점성 혼합분말의 클래딩 가공 특성 (Characteristics of Cladding Process with High Viscosity Mixing Powder Using $CO_2$ Laser)

  • 이영곤;전병철;오동수;서병권;김재도
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2000년도 특별강연 및 추계학술발표대회 개요집
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    • pp.256-259
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    • 2000
  • High viscosity mixing powder is a very useful material for laser cladding. This material has a high viscosity so that it can be sticked to substrate. Therefore, Laser cladding can be performed on a curved or slope surface. Laser cladding can be easily performed with the material instead of wire that is difficult to be manufactured in some case. In this experiment, it was used a high viscosity mixing powder which consists of a high temperature flux and a bronze powder. And AC2B alloy material was used as a substrate. Flux prevents the clad layer from being oxidized and increases bonding property between substrate and cladding material. It makes possible to laser cladding at low level energy.

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Ag 함유량에 따른 Sn-Ag-Cu 솔더의 Solderability 및 반응 특성 변화 (Solderability Evaluation and Reaction Properties of Sn-Ag-Cu Solders with Different Ag Content)

  • 유아미;이종현;강남현;김정한;김목순
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2006년 추계학술발표대회 개요집
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    • pp.169-171
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    • 2006
  • Solderability and reaction properties were investigated for four Pb-free alloys as a function of Ag contents; Sn-4.0Ag-0.5Cu, Sn-3.0Ag-0.5Cu, Sn-2.5Ag-0.5Cu, and Sn-1.0Ag-0.5Cu. The alloy of the lowest Ag content, i.e., Sn-1.0Ag-0.5Cu, showed poor wetting properties as the reaction temperature decreased to 230oC. Variation of Ag concentration in the Sn-xAg-0.5Cu alloy shifted exothermic peaks indicating the undercooling temperature in DSC curve. For the aging process at 170oC, the thickness of IMCs at the board-side solder/Cu interface increased with the Ag concentration.

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팸토초 레이저를 이용한 3차원 패키징 기술 (3D Packaging Technology Using Femto Laser)

  • 김주석;신영의;김종민;한성원
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2006년 추계학술발표대회 개요집
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    • pp.190-192
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    • 2006
  • The 3-dimensional(3D) chip stacking technology is one of the leading technologies to realize a high density and high performance system in package(SIP). It could be found that it is the advanced process of through-hole via formation with the minimum damaged on the Si-wafer. Laser ablation is very effective method to penetrate through hole on the Si-wafer because it has the advantage that formed under $100{\mu}m$ diameter through-hole via without using a mask. In this paper, we studied the optimum method for a formation of through-hole via using femto-second laser heat sources. Furthermore, the processing parameters of the specimens were several conditions such as power of output, pulse repetition rate as well as irradiation method and time. And also the through-hole via form could be investigated and analyzed by microscope and analyzer.

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빔 모드에 따른 탄소강의 레이저 표면 열처리 특성 (Characteristics of Surface Heat Treatment for Carbon Steel as Laser Beam Mode)

  • 김종도;강운주;이창재;이제훈;서정;이문용
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2006년 추계학술발표대회 개요집
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    • pp.207-209
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    • 2006
  • This study is about an effect on a characteristics of the laser heat treatment as a optic systems which have a transverse beam mode each other. An experiment are carried out using a circular gaussian beam optics and rectangular beam optics. Generally, the optic system which has a uniform power intensity is mainly used in the laser heat treatment process. In this study, we would like to carried out experiments simultaneously using two optic systems and research the differences from a characteristics of the laser heat treatment.

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