• 제목/요약/키워드: welding gap

검색결과 260건 처리시간 0.034초

외력을 고려한 양면 필릿용접이음부 루트갭의 영향에 관한 연구 (A Study on the Effect of Root Gap of Double Fillet Welded Joint Considering External Forces)

  • 방한서;김성환
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 1997년도 특별강연 및 춘계학술발표 개요집
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    • pp.107-111
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    • 1997
  • In this paper distribution of welding residual stress on the double fillet welded joint which exits and not exits root gap, i.e. full penetration and partial penetration is investigated by two dimensional cunduct and thermal elasto-plastic analysis. And stress distribution on notch-tip of the structure where welding residual stress regarded as initial stress and then external load is added is also investigated.

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AL 및 AL합금의 저주파 PULSE MIG 용접법의 개발 (Development of Low Frequency Pulse MIG Welding Process for AL and its alloy)

  • 최병길;이사영;이승학;천성진
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 1997년도 전력전자학술대회 논문집
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    • pp.45-48
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    • 1997
  • The low frequency pulsed MIG welding process of new current waveform control to switch over unit pulse conditions (pulse current, pulse duration) in the fixed cycle was developed and its effect were investigated for aluminium and its alloy. By using this new welding process, the bead appearance having clear ripple pattern, such as TIG welding bead can be obtained and the gap tolerance of lap and butt welding joint can be expanded.

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6K21 알루미늄 판재의 레이저 겹치기 용접 시 발생하는 기공에 관한 연구 (Study on the porosity formation in the lap joint CW Nd:YAG laser welds of 6K21 aluminum alloy sheet)

  • 양현석;이경돈;김용;박기영
    • 한국레이저가공학회지
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    • 제11권3호
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    • pp.16-20
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    • 2008
  • The lap Joint welding of 6K21 aluminum sheets by Nd:YAG laser were performed with an aluminum 5183 filler wire or without a filler wire. The porosity of laser welding beads were observed through an optical microscope and X-ray photography with various levels of welding speed and gap size. The porosity was observed in the gap between upper and lower sheet near a heat affected zone when autogenous welding. Decrease of welding speed and use of AA5183 filler wire reduced porosity significantly.

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협개선 용접부에 대한 용접잔류응력 예측 (Prediction of Weld Residual Stress of Narrow Gap Welds)

  • 양준석;허남수
    • 대한기계학회논문집A
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    • 제34권1호
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    • pp.79-83
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    • 2010
  • 최근 원자력발전소 배관계의 용접 시 결함 발생의 원인이 되는 용접변형과 용접잔류응력을 감소시키고 용접 효율도 증가시키기 위해 협개선 용접법이 적용되고 있다. 협개선 용접법은 기존 용접법에 비해 상대적으로 입열량이 적고 용접변형과 용접잔류응력도 감소시킬 수 있기 때문에 배관 건전성 관점에서 많은 이점이 있을 수 있다. 그러나 실제 협개선 용접부 결함에 대한 정확한 파괴역학적 분석 등을 위해서는 용접 특성을 고려하여 변형 및 용접잔류응력 특성을 정확하게 예측해야 한다. 따라서 본 논문에서는 협개선 용접부에 대한 상세 2차원 유한요소해석을 수행하여 협개선 용접부의 용접잔류응력 분포를 결정하였으며, 이를 일반적인 용접법에 대한 특성과 비교하였다. 본 논문의 결과는 향후 협개선 용접부의 결함 평가와 용접방법 개선 등을 위해 적용될 수 있다.

LASER ARC HYBRID WELDING

  • Dilthey, Ulrich;Keller, Hanno
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.162-168
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    • 2002
  • Hybrid Welding means the coupling of the energy of two different energy sources in a common process zone. This paper describes prospects in laser-arc-hybrid-welding. Different kinds of lasers ($CO_2$ laser and Nd:YAG laser) and arc processes (TIG, Plasma and GMA) are considered.

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원전배관 협개선 용접재 파괴인성 평가에 관한 연구 (A Study on the Evaluation of the Fracture Toughness for the Narrow Gap Welding Part of Nuclear Piping)

  • 허용;박수;신인환;석창성
    • 대한기계학회논문집A
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    • 제34권1호
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    • pp.67-72
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    • 2010
  • 원전 배관의 LBB 해석을 위한 파괴인성(J-R곡선)은 일반적으로 ASTM E1820에 따라 시험을 수행하여 획득한다. 그러나 ASTM E1820에 제시되어 있는 파괴인성에 관한 식은 균질재의 물성 평가를 위한 것 이며, 협개선 용접부에 적용할 경우 실제와는 다른 파괴인성을 나타낼 수 있다. 따라서 본 연구에서는 ASTM에 제시되어 있는 균질재의 파괴인성식에 의한 결과와 협개선 용접재의 특성을 고려하여 제안된 소성 $\eta$계수 식에 의한 파괴인성의 차이를 비교 검토하기 위하여 협개선 용접이 적용된 배관에서 CT 시험편을 채취한 후 파괴인성 시험을 수행하였다.

스테인리스강의 Nd:YAG 레이저 겹치기 용접부 피로수명에 미치는 용접변수의 영향 (Effects of Nd:YAG Laser Welding Parameters on Fatigue life of Lap Joint Structure in Stainless Steel)

  • 김용;양현석;박기영;이경돈
    • Journal of Welding and Joining
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    • 제26권1호
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    • pp.69-75
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    • 2008
  • Spot welding which use the main process for side block production of stainless steel railway vehicle is legged behind in laser welding about a quality and productivity. Although the laser welding has many potential advantages such as low heat input and aspect ratio of weld bead, its application to a new structural component still is required many engineering data including mechanical properties such as tensile, fatigue strength, etc on. Therefore, experimental analysis was carried out to understand the fatigue phenomena of different thickness stainless steel overlap joining panels by Nd:YAG laser welding. The fatigue life curves were obtained through fatigue tests with the various levels of applied load. The fatigue life is related with the parameters such as gap size and penetration depth through experiment. As the results, tensile strength and fatigue life were proportional in heat input level and gap was identified the major factor for fatigue life. Also we could know that deferent a-ferrite content at HAZ depend on welding heat input was important factor to determine a formation of initial crack and total fatigue life cycle.

MIAB용접에서 아크 회전을 위한 전자기 시스템에 관한 연구 (A Study on an Electro-Magnetic System far Arc Rotating in MIAB Welding)

  • 최동혁;김재웅
    • Journal of Welding and Joining
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    • 제19권4호
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    • pp.391-398
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    • 2001
  • MIAB welding method uses a rotating arc as its heat source and is known to be efficient in pipe butt welding. The arc is rotated around the weld line by the electro-magnetic force resulting from the interaction of arc current and magnetic field. This paper is concerned with the experiment of initial stage for process control, monitoring for weld quality, and the design of coil system which is efficient of flux generation and concentration. A coil system for the generation of magnetic flux was designed and constructed. Magnetic flux density and arc rotating behavior are important factors in MIAB welding, so the relations between these factors and process parameters were investigated. Various experiments were performed for the steel pipes(48.1mm O.D and 2.0mm thickness). The magnetic flux density is increased by increasing exciting current and decreasing gap size. The maximum of arc rotating frequency is affected by exciting current and gap size. However, the variations of arc rotating frequency during welding and then the melting process are mainly influenced by welding current. Thus, it is considered that the results of this study can be used as important data on the monitoring for weld quality and the design of efficient coil system.

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