• Journal of Welding and Joining
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• 제16권5호
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• pp.108-118
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• 1998

This study proposes th analysis and evaluation method of time series ultrasonic signal using the chaos feature extraction for ultrasonic pattern recognition. Features extracted from time series data using the chaos time series signal analyze quantitatively weld defects. For this purpose, analysis objective in this study is fractal dimension and Lyapunov exponent. Trajectory changes in the strange attractor indicated that even same type of defects carried substantial difference in chaosity resulting from distance shifts such as 0.5 and 1.0 skip distance. Such differences in chaosity enables the evaluation of unique features of defects in the weld zone. In quantitative chaos feature extraction, feature values of 4.511 and 0.091 in the case of side hole and 4.539 and 0.115 in the case of vertical hole were proposed on the basis of fractal dimension and Lyapunov exponent. Proposed chaos feature extraction in this study can enhances ultrasonic pattern recognition results from defect signals of weld zone such as side hole and vertical hole.

• Journal of Welding and Joining
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• 제33권3호
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• pp.54-61
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• 2015

In this study, effect of laser power on hardness and microstructure of SKD61 Hot Die steel of which surface was melted and hardened with Yb:YAG disk laser was investigated. Beam speed was fixed at 70 mm/sec and distance between them was 0.8 mm about Laser surface melting. The only thing that was changed laser power. Laser powers were 2.0, 2.4 and 2.8 kW. No defect was found under all conditions. As the laser power increased, the penetration depth were deepened and the bead width was also widened. There was no hardness deviation of fusion zone at same laser power and it was higher than that of heat affected zone. In addition, the more laser power increased, the more hardness in fusion zone decreased. Fusion zone was macroscopically dendrite structure. However, core matric in dendrite was lath martensite of 100 nm size. There were $M_{23}C_6$ of 500 nm and the VC and $Mo_2C$ of a nano meters on boundary of dendrite.

• 동력기계공학회지
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• 제14권5호
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• pp.36-40
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• 2010

The ultrasonic guided wave propagates along with the given structure's wall direction. Because of this specific character, the ultrasonic guided waves arc used in many other fields. Especially, it can be readily utilized for nondestructive inspection of various structures that are made up of gas pipes, heat exchanger tubes, and thin plates. Further, the guided wave technology can be readily utilized when inspecting pipes or thin plates which pose high risk of the accident but for which the nondestructive inspection itself is impossible because it is difficult to get to them since they are coated or buried underground. In the other hand, conventional ultrasonic testing such as thickness gauging uses bulk waves and only tests the region of structure immediately below the transducer. As a result of the application about inlet and outlet cooling water line using guided wave test, we conformed that the overall corrosions were in the lower side of the 304.8 mm inlet valve and these corrosions were engaged in not locally but through the lower side of the valve line. In the near future, we can expect that the detectable defect size is smaller than before along with the development of the sensing technology.

• 비파괴검사학회지
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• 제27권5호
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• pp.426-431
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• 2007

고에너지 초음파 여기 탄성파가 물체의 균열, 박리 등의 결함 부위를 통과할 때 서로 맞닿은 결함면은 균일하게 진동하지 않는다. 초음파 입사에 따른 결함 면 사이의 마찰(friction), 문지름 (rubbing) 또는 부딪침(clapping) 에 의해 진동 에너지가 결함 부위에서 국부적인 열로 변환된다. 이를 적외선 열 영상 카메라로 관측하면 구조물의 결함을 실시간으로 검출할 수 있다. 본 논문에서는 초음파 열 영상 검사를 이용한 인코넬 합금 박판의 브레이징 접합 결함 검출에 대해 기술한다. 2 kW 의 전력과 23 kHz 대역의 가진 주파수를 갖는 초음파 펄스를 280 ms 기간 동안 인코넬 합금의 브레이징 접합 박판에 입사시켰다. 브레이징 접합부의 결함위치 부근의 인코넬 합금 박판의 양면이 맞닿은 경계선에서 아주 밝은 국부적인 발열(핫 스팟)이 적외선 열 영상 카메라에 의해 관측되었으며 브레이징 접합 결함 위치에서도 미약한 열이 관측되었다. 배경 감산 평균 및 히스토그램 평활화 처리 등의 영상처리를 통해 브레이징 접합의 결함을 확인하였다.

• 한국안전학회지
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• 제27권2호
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• pp.7-12
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• 2012

This paper describes electrical fire on electric pad caused by defect of hot wires. We analyzed two type electric pad using by carbon type hot wire and magnetic shielded type hot wire. First, a carbon type hot wires electric pad is virtually impossible to connect hot wire as a method of electrical welding or soldering. In order to connect between hot wires, that has to splice carbon type material connector. If junction of hot wires was occurrence of poor connection on electric pad, it increase contact resistance on this junction point. With increasing contact resistance, junction of hot wires on electric pad generates local heating and finally leads to electrical fire. An electric pad using by a magnetic shielded type hot wire happened local heating on signal wire for sensing temperature-rise caused by applying current for magnetic shielded. With increasing local heating of signal wire, insulated coating of hot wire was melted. Finally the magnetic shielded type hot wire electric pad lead to electrical fire with breakdown between signal wire and hot wire. In this paper, we analyzed shape of damage in hot wire caused by electrical local heating and investigated fire cause on electric pad due to defect of hot wires.

• 한국인터넷방송통신학회논문지
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• 제20권3호
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• pp.171-179
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• 2020

최근 연구 결과에 따르면, 컨볼루션 신경 회로망은 이미지 분류, 객체 검출, 이미지 생성 등의 문제에서 최고의 성능을 보여주고 있다. 비전 카메라를 사용한 결함 검사는 다른 결함 검사보다 경제적이기 때문에 공장 자동화에 있어서 아주 중요하고, 딥러닝의 지도학습은 전통 기계학습 방식의 결함 검사 성능을 월등히 뛰어넘었다. 하지만, 딥러닝의 지도학습은 엄청난 양의 데이터 주석 작업을 요구하기 때문에, 이를 실제 산업 현장에 적용하는 것은 효율적이지 않다. 따라서 본 연구는 최근 이미지 생성 과업에서 큰 성공을 보여주고 있는 변분 오토인코더와 적대적 생성 신경망을 활용하여 비지도 방식의 비정상 검출을 위한 신경망 회로 구조를 제안하였고, 이를 MNIST, 용접 결함 데이터에 적용하여 비정상 검출 성능을 검증하였다.

• 한국음향학회지
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• 제38권3호
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• pp.334-339
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• 2019

차량 점용접 부위에서 BSR(Buzz, Squeak, Rattle) 소음 발생 가능성을 국부 진동을 사용하여 비파괴적으로 추정하는 진동기반 계측법을 제시한다. 용접부에 부착된 구조물에 의한 점용점 부위의 국부적인 진동을 유발하고 진동전달 특성을 파악한다. 관측된 진동 특성으로부터 국부 구조의 굽힘강성값을 도출하였다. 강성값의 변화로부터 점용접의 상태 강건성을 파악하였다. 제시되는 방법의 검증을 위해 부분적으로 용접품질이 변화된 시편을 제작하였다. 제작된 시편에서 계측된 진동 특성을 분석하였다. 용접 강건성에 의해 변화하는 특정 주파수 대역을 파악하였다. 구조별, 위치별 계측을 통해 제시된 방법으로 분별이 가능한지 검증하였다. 국부 진동 평가방법은 구조물의 용접 강건성을 생산 현장에서 파악하게 하는 평가방법으로써 BSR발생 가능성을 저감하기위한 생산 품질 확보에 사용될 수 있다.

• 소성∙가공
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• 제10권4호
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• pp.311-318
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• 2001

Porthole die extrusion has a great advantage in the forming of long hollow section tubes. It is difficult to produce long hollow section tubes with complicated section by the conventional extrusion process with a mandrel on the stem Because of the limit of the length of mandrel and the complexity of cross section. Porthole die extrusion is affected by many parameters, such as extrusion ratio, extrusion speed, die geometry, porthole number, bearing length etc. Up to now, most of studies about porthole die extrusion have been investigated by experiments or steady state FE-analysis. However, in this paper, porthole die extrusion is analysed by the unsteady state 3D FE-simulation. And the result of unsteady state analysis is compared with the experimental result. Also, the surface state of extruded tubes are examined for the various process conditions.

• 대한기계학회논문집A
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• 제30권4호
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• pp.451-456
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• 2006

The process for reducing the weight of the structure is chiefly performed by the machine processing. But, increasing the weight for strength of welding zone and geometrical defect are occurred in machine processing. In this study, chemical milling is applied to reduce the weight of the cylinder. Before chemical milling is applied to the cylinder, specimen testing is performed. After the specimen testing, NaOH 15% is selected to perform the chemical milling. After the chemical milling, the velocity of reagent is 0.0016 mm/min and the thickness of cylinder is about 2.4 mm after chemical milling.

• 한국정밀공학회지
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• 제21권8호
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• pp.57-64
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• 2004

This study deals with the prediction of defect location which can be occurred in structure. The existing methods was very difficult to be applied to predict it, because of complex numerical formula. The triangulation method proposed in this study can predict the source location easily with small amount of data. The arrival time of wave can be directly converted into the distance between sensors. For this purpose, the propagation velocity was measured by Rayleigh wave, and the propagation behavior was analyzed. The welded workpiece is adapted to investigate for the consideration of jointed part in structure, The propagation velocity of signal was measured in welded workpiece and the revised algorithm of source location was proposed.