• Journal of the korean Society of Automotive Engineers
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• v.12 no.4
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• pp.28-34
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• 1990

저항용접은 에리후 톰슨(Elihu Thomson)이 1877년에 처음 개발하였으나, 1920년 이후부터 보급이 시작되어 1935년경부터 수요가 증대되었는데, 초기에는 Butt용접을 이용한 전선접합과 넓게는 레일의 용접에까지 보급되었다. 스파타는 전극이 하강하기 이전에 전류가 흐를 때, 용접 모재에 충분한 가압이 이루어지지 않은 상태에서 전류가 통하므로 발생하는 초기 스파타와, 전극이 상승할 시에 전류가 끊어지지 않은 상태일 때 발생되는 통전후기 스파타가 있는데 이때 용접모재는 불량이 된다. 이와 같은 불량을 감소시키기 위한 일환으로 용접작업 후의 자료관리를 시행함으로써 불량품 해소에 응용하고자 한다.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.14 no.2
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• pp.38-43
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• 2015

Tungsten inert gas (TIG) welding is commonly used in industries that require airtightness, watertightness, oiltightness, and precision. It is a non-consumable welding method that is commonly used for the welding of non-ferrous metals, but it can be used to weld most metals. The methods of TIG welding can be divided into three types. The first, manual welding is done directly on the metal by a welder with a torch. The second, semi-automatic welding, gets help from a material supplying machine, but it is conducted by a welder. Lastly, automated welding is conducted fully by a machine during its process and operation. Depending on the selection of electrode, the amount of heat that is applied to the base material and the electrode rod changes and makes the shape of welded parts different. A direct-current positive electrode was used for this study. Through the change of shielding gas type on a structural steel (SS-400) that is commonly used in industry, the composition and shape changes in welded parts were detected after welding. The heat-affected area, hardness value, and tensile strength were also identified through hardness testing and tensile testing. In this study, it was found that the higher hardness value of the heat-affected is, the weaker the tensile strength becomes.

• Journal of Preventive Medicine and Public Health
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• v.31 no.3 s.62
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• pp.414-423
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• 1998

Metal fume fever has been known as an occupational disease is induced by intense inhalation of fresh metal fume with a particle size smaller than $0.5{\mu}m\;to\;1{\mu}m$. The fumes originate from heating metals beyond their boiling point, as happens, for example, in welding operations. Oxidation usually accompanies this process. In most cases, this syndrome is due to exposure to zinc oxide fumes; however, other metals like copper, magnesium, cadmium, manganese, and antimony are also reported to produce such reactions. Authors report a case of metal fume fever suspected to be associated with copper fume inhalation. The patient was a 42-year-old male and was a smoker. He conducted inert gas tungsten arc welding on copper-coated materials without safety precautions such as a protective mask and adequate ventilation. Immediately after work, he felt metallic taste in his mouth. A few hours after welding, he developed headache, chilling sensation, and chest discomfort. He also complained of myalgia, arthralgia, feverish sensation, thirst, and general weakness. Symptoms worsened after repeated copper welding on the next day and subsided gradually following two weeks. Laboratory examination showed a transient increase of neutrophil count, eosinophilia, elevated erythrocyte sedimentation rate, and positive C-reactive proteinemia. Blood and urine copper level was also increased compared to his wife. Before this episode, he experienced above complaints several times after welding with copper materials but welding of other metals did not produce any symptoms. It was suggested that copper fume would have induced metal fume fever in this case. Further investigations are needed to clarify their pathogenic mechanisms.

• Journal of The Korean Society of Clinical Toxicology
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• v.4 no.2
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• pp.175-179
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• 2006

Welders are exposed to a number of hazards including metal fumes, toxic gases, electricity, heat, noise, and radiation such as ultraviolet and infrared light. We encountered a patient who developed non-cardiogenic pulmonary edema within a day after cutting copper pipe with an oxyethylene torch. The patient was a 26-year-old welder. He complained of dyspnea, generalized myalgia, and febrile sensation the following morning. The patient's chest X-ray and chest CT scan showed extensively distributed and ill-defined centrilobular nodules. Both his symptoms and chest X-ray abnormalities improved spontaneously. We attributed the patient's symptoms to non-cardiogenic pulmonary edema due to nitrogen dioxide, reasoning that: 1) the pipe consisted only of copper, according to material safety data sheet (MSDS); 2) a previous report in the literature demonstrated increased nitrogen dioxide levels under similar conditions; 3) the patient's clinical course and radiologic findings were very reminiscent of non-cardiogenic pulmonary edema following accidental exposure to nitrogen dioxide.

• Proceedings of the KWS Conference
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• 2009.11a
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• pp.118-118
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• 2009

자동차의 경량화, 안전성 그리고 내식성 향상을 위하여 고강도 강판 및 도금 강판의 적용이 증가하면서 자동차 산업의 많은 부분에서 적용되는 저항 점용접에서도 고강도 강판과 도금강판의 적용이 증가하는 추세이다. 이에 따라 고강도 강판과 도금 강판의 낮은 용접성을 개선하기 위하여 기존의 단상 AC 용접기에서 전류 파형의 형태를 개선한 인버터 DC 용접기가 차체 조립라인에서 많이 사용되고 있다. 본 연구에서는 고강도 강판의 저항 점용접의 연속타점 시 단상 AC용접기와 인버터 DC용접기의 전극의 연속타점 수명의 차이를 비교하고 분석하기 위해 590MPa 급 전기아연도금강판을 이용하여 AWS 규격에 연속타점실험을 기준으로 단상 AC 와 인버터 DC 용접기의 연속타점 실험을 실시하였다. 연속타점실험 중에 전극의 형상관찰을 위해 100타점 간격으로 carbon paper를 이용해 전극 직경 변화를 관찰 하였으며, 100 타점간격으로 동저항을 측정하고 인장 전단 시편과 Peel test 시편을 제작하여 연속타점 시 단상 AC와 인버터 DC 용접기의 저항 점용접 연속타점 수명을 비교 분석하였다. 그리고 연속타점 실험 후 사용된 전극의 표면과 단면 형상을 각각 OM, SEM, EDX로 분석하여 전극 표면의 Zn과 합금화 된 전극의 합금층을 분석하였다. 그 결과 590MPa급 전기아연도금강판의 저항 점용점 연속타점 수명평가에서 인버터 DC 용접기가 단상 AC 용접기보다 200타점 더 우수한 연속타점 수명을 보유하였다. 특히 인장강도 기준 측면에서는 인버터 DC 용접기의 전극 연속타점수명은 매우 우수하다.

• The Journal of the Korea institute of electronic communication sciences
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• v.7 no.1
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• pp.107-115
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• 2012

This study incorporates welders and generators needed to use it and welder generators to be used as is to configure the system. Thus in order to propose an integrated system to prevent the rapid charging process to manage the power state information, system configuration is the most important. Therefore, the battery charging output port, the main input and output control ports, the generator control port, a warning alarm buzzer, UI switch input, EXT power output, check the battery status input, battery charge and discharge current, UI input control switch, generator status, the main power input and output, the output voltage, EXT warning output, DEBUG communication, UI display unit, an external input ADC units with a focus on generator control system was implemented.

• Korean Journal of Organic Agriculture
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• v.23 no.3
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• pp.497-507
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• 2015

It is necessary to evaluate the resistance to disease among genetic resources for development of disease resistant grapes. This study was conducted to screen the resistance to crown gall in muscadine and Florida hybrid bunch grapes by pathogen inoculation. In order to compare the responses to infection with different pathogen strains, muscadine and Florida hybrid grapes were inoculated with 3 strains of Agrobacterium vitis. Although there were different levels crown gall formation among grape cultivars, there little variation in response to inoculated strains. Among 29 muscadine cultivars tested by inoculation of A. vitis 'C4612', most of them were shown to be susceptible, and 'Gold Isle' and 'Africa Queen' were highly susceptible, and two cultivars, 'Welder' and 'Jumbo' were found to be resistant to crown gall disease. Among Florida hybrid grapes, 'Daytona', 'Stover', and 'Swanee' were susceptible and 'Blanc du Bois' was moderately susceptible to crown gall. Because muscadine grapes have been actively utilized as useful genetic resources for development of new grape varieties by intersub-genus cross, this result from the screening of resistance among muscadine grapes can provide valuable information in breeding programs of grape resistant to crown gall.

• Korean Journal of Metals and Materials
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• v.47 no.12
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• pp.834-841
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• 2009

A study on the welding of electrogalvanized TRIP (Transformation-Induced Plasticity) steels was done to compare the life of the electrode and the alloying phenomena on the electrode tip surface using singlephase AC and inverter-DC resistance welding processes. A longer life of the electrode (>200 welds) was achieved using the inverter-DC welding process. The tensile shear strength was higher in the electrode life test when welded with the inverter DC welding machine it maintained a higher value even when the welding nugget diameter was smaller than specified. When spot-welding was conducted using the single-phase AC welding process, a higher wear rate of the electrode was observed compared to that with the inverter-DC process. An alloying layer used to determine the rate of electrode growth showed differences in the metallurgical features of the surface alloying and Zn penetration depending on whether the single-phase AC process or the inverter-DC welding process was used. Moreover, changes in the dynamic resistance during the electrode life test were correlated with the electrode wear (or growth) rate.

• Journal of Korean Society of Occupational and Environmental Hygiene
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• v.33 no.3
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• pp.317-331
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• 2023

Objectives: Construction workers are exposed to various hazardous substances simultaneously. However, little is known about the exposure hazards in construction industry. This study was aimed at identifying the risk of exposure hazards among construction workers. Methods: The expert survey (n=29) was conducted, including construction industry health managers (n=11) and work environment monitoring experts (n=18), on exposure probability, intensity and risk of hazardous substances by construction occupations Results: The exposure hazards of 30 construction occupations were identified and summarized through a literature review and expert survey. The most prevalent hazards were in order of noise, awkward posture, heat/cold, crystalline silica, cement/concrete dust, metal fumes, and volatile organic compounds. The hazards with highest risk score(over seven points) at construction occupations were noise(formwork carpenter, concrete finisher, rebar worker, demolition worker, driller/rock blaster), hazardous rays(welder), heat/cold (earthworks, formwork carpenter, rebar worker, concrete placer, scaffolder), awkward posture(bricklayer, caulker/tile setter, rebar worker) and heavy lifting(bricklayer, rebar worker). Among construction workers, the job types with the highest risk of exposure to carcinogens, and in which occupational cancer has been reported, were in order of stonemason, concrete finisher, rock blaster, welder, insulation installer, painter, scaffolder, plant worker and earthworks in order Conclusions: Systematic research and discussion on occupational disease among construction workers and its various hazardous factors are needed to establish job exposure matrix for facilitating standard for promptly processing the workers' compensation.

• Proceedings of the KIEE Conference
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• 2002.07b
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• pp.844-847
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• 2002

본 논문에서는 단상 thyristor 정류기 구조의 대전력 150KVA급의 mash seam 용접기에 용접 센터링등 여러 가지 용접 효율 향상을 위한 부가 장치를 포함한 용접장치 개발을 통한 용접품질 분석결과를 보이고 있다. 일반적으로 제철소에 사용되는 수10KVA급의 용접기들은 그동안 전량 수입에 의존하던 것을 공동연구를 통해서 국산화에 성공하였다. 본 시스템은 기존의 타사제품의 기능을 포함하여 용접 센터링 장치, 용접 전후단 의 크램핑기능, 선후행 코일의 선단부를 절단하는 shear ing 기능, 용접 휠높이 자동조절기능을 포함하였으며, 자체 설계된 대전력용 변압기, 대전력 절환용 thyristor 제어들을 포함한 용접기로써 기존의 타사제품에 비하여 기능적, 성능적으로 향상된 형태로써 용접 성능 검사에서도 양호한 결과 얻었다. 본 논문에서는 mash seam 용접기의 기본적인 기능설명과 개된 용접기를 기능별로 설명하고, 실용접 결과를 소개하여 향후 계획을 제시한다