• 제목/요약/키워드: welded plate joint

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지관 플레이트가 주관에 용접된 각형강관 접합부의 설계내력 평가에 관한 연구 (Evaluation of Design Formulae for T-joints on the Branch Plate and Hollow Steel Sections welded connections)

  • 박금성;배규웅;문태섭
    • 한국강구조학회 논문집
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    • 제17권5호통권78호
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    • pp.581-591
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    • 2005
  • 본 논문의 목적은 지관이 종방향 플레이트인 냉간성형 각형강관 T형 접합부의 최대내력 평가를 통하여 설계내력식을 제안하는 것이다. 이러한 T형 접합부의 형상은 지관에 플레이트를 이용하여 각형강관 주관면에 길이방향으로 용접하는 형상이고, 지관 플레이트를 갖는 각형강관 T형 접합부 실험결과 중에서 주관 플랜지 휨파괴가 지배하는 접합부만을 대상으로 하였다. $16.7{\leq}2{\gamma}(B/T){\leq}31.3$ 이고 $0.20{\leq}{\beta}(b1/B){\leq}0.75$ 범위의 지관 플레이트를 갖는 T형 접합부에 대하여, 접합부의 내력은 강도보다는 사용성이 지배하는 나타나 최대내력을 주관폭(B)의 1.5 P1%B로 정의하였다. 기본 접합부 형상에 대해 제안된 항복선모델을 참조하여 지관 플레이트를 갖는 접합부 형상에 대한 새로운 수정된 항복선 모델을 제안하였다. 최종적으로 유한요소해석과 항복선 해석에 근거한 제안 설계내력식과 실험결과를 비교하여 타당성을 검증하였다.

강철도교 열화현상에 관한 보수/보강 연구 -강철도교의 플랜지 용접이음부의 거동 특성 및 피로균열 보수보강- (A Study on Repair/ Retrofit for Deteriorations of Steel Bridge -Behavior Characteristics of Welded Joint Part of Flange and Repair/Retrofit of Fatigue Crack in Railway Steel Bridge-)

  • 경갑수;이성진;박진은;차철준
    • 한국강구조학회 논문집
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    • 제24권6호
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    • pp.613-625
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    • 2012
  • 철도교는 일반적으로 설계하중에 근접한 열차하중이 빈번하게 통과할 가능성이 있으므로, 초기설계단계부터 여러 구조상세에 대해 피로특성을 충분한 반영하는 것이 필요하다. 그럼에도 불구하고 철도교에 작용하는 축하중의 크기 및 배치 특성, 피로에 대한 부적절한 구조상세의 적용 등으로 인하여 강철도 플레이트거더교에서 부분적으로 피로균열이 보고되고 있다. 상부플랜지와 복부의 용접이음부에서의 피로균열의 주요 발생 원인의 하나는 침목을 지지하는 주거더와 열차하중이 작용되는 레일과의 중심간격 차이에 따른 열차하중의 편심작용에 의한 것이다. 이 연구에서는 공용중인 강철도 상로플레이트거더교를 대상으로 현장조사 및 현장계측, 일련의 구조해석을 실시하고, 대상교량의 구조거동 특성 및 피로균열의 발생 원인의 규명, 보수 보강(안)에 대하여 검토하였다.

600MPa급 자동차용 고장렬강판의 $CO_2$ 레이저 용접부의 특성에 미치는 보호가스의 영향 (Effect of shield gas on the characteristics of $CO_2$ laser welded 600MPa grade high strength steel)

  • 한태교;이봉근;강정윤
    • 한국레이저가공학회지
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    • 제7권2호
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    • pp.19-26
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    • 2004
  • The effect of shield gas on the weldability, mechanical properties and formability of CO2 laser weld joint in 600MPa grade high strength steel was investigated. Bead on plate welds were made under various welding speed and shield gas. Tensile test was carried out under the load of perpendicular and parallel direction to the weld line, Formability of the joint was evaluated by Erichsen test. As the welding speed increases, the porosity fraction decreases. The porosity fraction in the joint used Ar-$50\%He$ mixed gas as a shield gas was lower than that of the joint used Ar gas. Hardness at the weld metal of full penetrated joint was nearly equal to that of water quenched raw metal. In a tensile test under a perpendicular load to the weld axis, strength and elongation of joint produced by optimum condition were nearly equal to those of base metal. However, the strength of joint in a tensile test under a parallel load to weld axis was higher than that of raw metal, but the elongation of joint was lower than that of raw metal. Elongation and formability were further increased by the method of using Ar+He mixed gas as a shield gas as compared with Ar gas. Formabilities of joints were recorded ranging from $58\%\;to\;70\%$ of that of base metal with different shield gases.

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지관이 회전되고 주관 웨브 보강한 각형강관 T형 접합부의 거동에 관한 연구 (The behavior of branch-rotated and chord web-stiffened T-joints in Cold-formed Square Hollow Sections)

  • 박금성;배규웅;정상민;강석규;문태섭
    • 한국강구조학회 논문집
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    • 제15권6호통권67호
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    • pp.673-681
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    • 2003
  • 본 논문은 냉간성형 각형강관 T형 접합부의 최대내력에 관한 실험 연구이다. 새로운 접합부로 지관을 트러스 평면에 대해 $45{^{\circ}}$회전시켜서 주관에 용접하고 주관 웨브 측면에는 플레이트로 보강한 형상을 연구 대상으로 설정하였다. $16.7{\leq}2{\gamma}(B/T){\leq}33.3$이고 $0.63{\leq}{\beta}(b1/B){\leq}0.7$ 범위의 지관 $45{^{\circ}}$회전시킨 T형 접합부에 대하여, 기존 최대내력식과의 비교 검토를 통하여 웨브 측면 보강에 따른 내력증대 및 파괴모드의 변화 등에 대하여 실험을 통해 조사하고자 한다. 실험결과, 보강판 두께 증가에 따라 보강 실험체의 접합부 내력이 상승하는 것으로 나타났다. $2{\gamma}=33.3$이고 플레이트로 웨브 보강한 실험체는는 접합부 파괴모드가 플랜지 파괴(M2)에서 복합파괴(M3) 형태로 전환되었으며, $2{\gamma}=16.7$이고 플레이트로 웨브 보강한 실험체에서는 웨브파괴(M1)에서 플랜지파괴(M2)로 지배 파괴모드가 변화하는 것으로 나타났다.

A5J32/A5052 이종 알루미늄 합금 겹치기 마찰교반접합부의 인장성질에 미치는 재료배열 및 접합조건의 영향 (Effects of Welding Conditions and Material Arrangement on Tensile Properties of Friction Stir Lap Welded of Dissimilar Al Alloy, A5J32/A5052)

  • 윤태진;강명창;강정윤
    • 한국분말재료학회지
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    • 제20권4호
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    • pp.302-307
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    • 2013
  • A5J32-T4 and A5052-H32 dissimilar aluminum alloy plates with thickness of 1.6 and 1.5 mm were welded by friction stir lap welding (FSLW). The FSLW were studied using different probe length tool and various welding conditions which is rotation speed of 1000, 1500 rpm and welding speed of 100 to 600 mm/min and material arrangement, respectively. The effects of plunge depth of tool and welding conditions on tensile properties and weld nugget formation. The results showed that three type nugget shapes such as hooking, void, sound have been observed with revolutionary pitch. This plunge depth and material arrangement were found to effect on the void and hooking formation, which in turn significantly influenced the mechanical properties. The maximum joint efficiency of the FSLWed plates was about 90% compared to base metal, A5052-H32 when the A5052-H32 was positioned upper plate and plunge depth was positioned at near interface between upper and lower plates.

노치변형률법을 적용한 용접구조상세의 피로수명평가 (Fatigue Life Estimation of Welding Details by Using a Notch Strain Approach)

  • 한정우;한승호;신병천;김재훈
    • 대한기계학회논문집A
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    • 제28권7호
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    • pp.977-985
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    • 2004
  • An evaluation of fatigue life of welded components is complicated due to various geometrically complex welding details and stress raisers in vicinity of weld beads, ego under cuts, overlaps and blow holes. These factors have a considerable influence on the fatigue strength of welded joints, as well as the welding residual stress which is relaxed depending on the distribution of local stress at the front of the stress raisers. To reasonably evaluate fatigue life, the effect of geometries and welding residual stress should be taken into account. The several methods based on the notch strain approach have been proposed in order to accomplish this. These methods, however, result in differences between analytical and experimental results due to discrepancies in estimated amount of relaxed welding residual stress present. In this paper, an approach that involves the use of a modified notch strain approach considering geometrical effects and a residual stress relaxation model based on experimental results was proposed. The fatigue life for five types of representative welding details, ego cruciform, cover plate, longitudinal stiffener, gusset and side attachment joint, are evaluated using this method.

테일러드 블랭크용 박판 강재의 레이저 용접성 (1) (Laser Weldability of Sheet steels for Tailored Blank Manufacturing(1))

  • 김기철
    • Journal of Welding and Joining
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    • 제16권1호
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    • pp.77-87
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    • 1998
  • This paper deals with the effect of laser welding parameters on the weld formation. Thin steels for automotive application were prepared so as to be welded with high power carbon dioxide laser system. Major process parameters were position of focus and travel speed. The effect of shielding gas was also discussed by employing the high speed photometry. Test results showed that the optimal position of focus varied in accordance with the joint configuration; bead-on-plate, butt or lap welding. It was recommended that the position of focus for the lap welding be located at slightly inner part of the material to be welded. In this case, however, it was noticeable that the weld penetration ratio, d/t$_{0}$ dropped drastically at the critical region. Results also demonstrated that both the bead width and penetration reduced as the travel speed increased. The penetration ratio showed two distinct regions; stabilized zone at the lower range of the travel spped and sudden drop zone at the higher range of travel speed. Lower limit of the penetration for acceptable weld was proved to be about 90% of the parent metal thickness based on the physical properties of the weld. Mixed gas application for both the shielding of molten metal and laser induced plasma control was recommended as far as the penetration was concerned.d.

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조선용 후판 AH32 강에 대한 SAW 및 Hybrid(CO2 Laser+MIG) 맞대기 용접부의 열 및 역학적 특성 비교 (The Comparison of the Thermal and Mechanical Characteristic in Butt Joint for Ship Structure Thick Plate AH32 Steel by SAW & Hybrid(CO2 Laser+MIG)Welding)

  • 방한서;오종인;방희선;노찬승;이윤기;봉현수;이정수
    • Journal of Welding and Joining
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    • 제26권5호
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    • pp.29-35
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    • 2008
  • In this paper concentrate on the comparison of the thermal and mechanical characteristics in Butt joint of ship structure AH32 steel by using hybrid welding and conventional SAW. For this purpose, fundamental welding phenomena of hybrid process using $CO_2$ Laser and MIG is investigated by the experiments and characteristics of thermal and welding residual stress distribution of welded joint in SAW and hybrid welding are understood from the result of FE numerical simulation and experimental values. From the result of this study, it is understood that Laser-MIG hybrid welding have high potential, make substantial saving of time and manufacturing cost and may proves its self robust in the butt joining of thick AH32 steel ship structural plate in the near future.

Influence of stiffeners on the performance of blind-bolt end-plate connections to CFST columns

  • Ding, Fa-xing;Pan, Zhi-cheng;Liu, Peng;Huang, Shi-jian;Luo, Liang;Zhang, Tao
    • Steel and Composite Structures
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    • 제36권4호
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    • pp.447-462
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    • 2020
  • The paper aims to investigate the mechanical mechanism and seismic effect of stiffeners in blind bolt endplate connection to CFST column. A precise 3D finite element model with considering the cyclic properties of concrete and steel materials was established, and the efficiency was validated through monotonic and cyclic test data. The deforming pattern and the seismic performance of the unstiffened and stiffened blind bolt endplate connections were investigated. Then a parametric analysis was conducted to analyze the contribution of stiffeners and the joint working behaviors with endplate under cyclic load. The joint stiffness classifications were compared and a supplement stiffness classification method was proposed, and the energy dissipation ability of different class connections were compared and discussed. Results indicated that the main deformation pattern of unstiffened blind bolt endplate connections was the local bending of end plate. The vertical stiffeners can effectively alleviate the local bending deformation of end plate. And influence of stiffeners in thin endplate and thick endplate was different. Based on the stiffness of external diaphragm welded connection, a more detailed rigidity classification was proposed which included the pin, semi-rigid, quasi-rigid and rigid connection. Beam was the main energy dissipation source for rigid connection. For the semi-rigid and quasi-rigid connection, the extended endplate, stiffeners and steel beam would all participate in the energy dissipation.

50kg급 고장력강 레이저용접부의 용접잔류응력 및 파괴인성 특성 (The Characteristic of Residual Stress and Fracture Toughness on The Welded Joint of HT50 by Laser Welding)

  • 노찬승;방한서;고민성;김성주;김하식
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2003년도 추계학술대회 논문집
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    • pp.93-96
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    • 2003
  • Laser beam welding process is a relatively new process in comparison with arc welding process, but it is expected to apply widely because of the many advantages, and research and development of that process is being progressed actively for the practical use. the application of this welding process has been restricted due to the high initial investment and the need of precise processing against the material, but cost reduction and thick plate welding in high speed have become practial by recent technological development, and this welding process to not only small parts in automobile, machinery and physicochemical field, but also a large structure and pipe line are being applied. In order to utilize this welding process appropriately to a steel structure, the properties of welding residual stresses and fracture toughness in welded joints are to be investigated for relibilty. On this study, after performing the finite element analysis, thermal and residual stress properties have been examined to the general structural steel (HT50) by laser beam welding. Besides, the property of fracture toughness has been investigated by the Charpy impact test and 3-points bending CTOD test carried out in the range of temperature between $-60^{\circ}C$ and $20^{\circ}C$. From the research results it is revealed that the maximum residual stress appears in the center of plate thickness and the fracture toughness is influenced by strength mis-match.

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