• Title/Summary/Keyword: welded plate

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Behavior and design of stainless steel tubular member welded end connections

  • Kiymaz, Guven;Seckin, Edip
    • Steel and Composite Structures
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    • v.17 no.3
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    • pp.253-269
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    • 2014
  • Among the various alternatives to make a steel tubular member connection, making a slotted and gusset plate welded connection is one of the most frequently preferred alternatives. This type of connection is essentially an end connection that is made by slotting the tube longitudinally, inserting the gusset plate and then placing longitudinal fillet welds at the tube-to-plate interface. In this paper an experimental study on the behaviour of such connections in stainless steel is presented. 24 specimens were tested under concentrically applied axial tensile forces for varying tube-to-gusset plate weld lengths. Both circular and box section members were considered in the test program. Load-deformation curves were obtained and comparisons were made in terms of strength and ductility. The results obtained from the study were then critically examined and compared with currently available design guidance for slotted gusset plate welded tubular end connections. It is noted that no specific rules exist in international specifications on structural stainless steel which cover the design of such connections. Therefore, the results of this study are compared with the existing design rules for carbon steel.

Very long life fatigue behaviors of 16Mn steel and welded joint

  • Liu, Yongjie;He, Chao;Huang, Chongxiang;Khan, Muhammad K.;Wang, Qingyuan
    • Structural Engineering and Mechanics
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    • v.52 no.5
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    • pp.889-901
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    • 2014
  • Very long life fatigue tests were carried out on 16Mn steel base metal and its welded joint by using the ultrasonic fatigue testing technique. Specimen shapes (round and plate) were considered for both the base metal and welded joint. The results show that the specimens present different S-N curve characteristics in the region of $10^5-10^9$ cycles. The round specimens showed continuously decreasing tendency while plate specimens showed a steep decreasing step and an asymptotic horizontal one. The fatigue strength of round specimen was found higher than plate specimen. The fatigue strength of as-welded joint was 45.0% of the base material for butt joint and 40% for cruciform as-welded joint. It was found that fracture can still occur in butt joint beyond $5{\times}10^6$ cycles. The cruciform joint has a fatigue limit in the very long life fatigue regime ($10^7-10^9$ cycles). Fatigue strength of butt as-welded joint was much higher as compared to cruciform as-welded joint. Improvement in fatigue strength of welded joint was found due to UPT. The observation of fracture surface showed crack mainly initiated from welded toe at fusion areas or geometric discontinuity sites at the surface in butt joint and from welded toe in cruciform joint.

Fatigue Test and Simulation on the Steel Welded L-Shaped Frame (L 형상 용접 프레임의 피로 실험 및 시뮬레이션)

  • Lee, Jung-Hee;Kim, Jae-Hoon;Kong, Jeong-Pyo;Han, Kyu-Hyun;Lee, Young-Shin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.1
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    • pp.63-69
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    • 2008
  • A fatigue test on the steel welded L-shaped frame was conducted. The frame was consisted with carbon steel tube and reinforced bracket. The four type reinforced brackets were fabricated. They were two rectangular plate reinforced bracket, two sided pentagon plate reinforced bracket, triangular plate reinforced bracket and fully reinforced bracket. The fatigue test of frame was conducted with axial tension loading. The fatigue simulation of the steel welded L-shaped frame was also performed by the finite element method with code FEMFAT. The frame of fully reinforced bracket had the highest fatigue life and reinforced quality factor.

Effect of welding variables on the crack arrest toughness of thick steel plate (선급 극후물재의 취성균열 전파 정지 인성에 미치는 용접변수의 영향)

  • Ryu, Kang-Mook;An, Gyu-Baek;Kim, Tae-Su;Lee, Tae-Yeung;Lee, Jong-Sub
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.103-103
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    • 2009
  • As the size of containership increased over 14,000TEU, thick steel plate with high strength has been used. The plate thickness increased over 70mm and yield strength of the steel plate was around $47kg_f/mm^2$. Many researchers reported that the thick welded plate has low crack arrest toughness. They noticed the crack arrest ability is dependent on the plate thickness. In other words, brittle crack propagates straightly along the welded line and make abrupt fracture in the thick plate which causes low $K_{ca}$. In this study, the other factors, especially welding heat input, to cause low crack arrest toughness was investigated for thick steel plate welds. EH grade steel plates were used in this study and 50 to 80 thick plates were tested to confirm thickness sensitivity. Electro gas welding (EGW) and flux cored arc welding (FCAW) were adopted to prepare the welded joints. Temperature gradient ESSO test was performed to measure $K_{ca}$ values with the variation of welding variables. As a result of this study, regardless of plate thickness, welding heat input to cause welding residual stress around crack path is a key factor to control the brittle crack propagation in welded joints.

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Welding Distortions on Rectangular Butt Welded Plate by Shielded Metal Arc Welding Process (피복(被覆) Arc용접(熔接)으로 Butt이음된 사각평판(四角平板)의 용접변형(熔接變形))

  • J.E.,Park;S.J.,Yim;B.S.,Yoon
    • Bulletin of the Society of Naval Architects of Korea
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    • v.17 no.2
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    • pp.21-32
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    • 1980
  • The welding distortions, transverse shrinkage and angular change, on the butt welded joint made by the process of shielded metal arc welding, were studied on the basic study of bead on plate weld. On the study of bead on plate weld, the temperature distribution on the plane normal to the direction of the weld line was assumed to be parabolic. The form of the distortion formulas of welded joint for transverse shrinkage and angular change were derived theoretically. Also, the experiments were performed about three cases, for changing type, sizes of welding electrodes and types of grooves, welding on mild steel plate, to compare theoretical study and experiments. It was found that the theoretical study was in good agreement with the result of experiment. Also, the optimal welding conditions for reducing weld distortions were suggested.

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Investigation of Flow Distribution Characteristics at the Channel Location according to the Header Shape of Welded Plate Heat Exchanger (용접식 판형열교환기 헤더형상에 따른 채널 위치별 유량 분배 특성 고찰)

  • Ham, Jeonggyun;Kim, Eui;An, Sungkook;Cho, Honghyun
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.15 no.3
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    • pp.7-13
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    • 2019
  • To improve the flow distribution at channel locations in the welded plate heat exchanger with "L"-type inflow, the flow visualization of Model 1 was carried out. Besides, the characteristics of flow distribution was investigated experimentally according to the header shape. The inlet flow rate for each channel location was increased at the side channels but decreased at the central channels. In the case of Model 2, which has a slant structure added to the basic header of Model 1, the unevenness of inlet flow increased by 23% from 0.019 to 0.023 as compared to Model 1. On the other hand, Model 3, which has a baffle structure added to Model 2, showed 0.064 unevenness in inlet flow, which was a 36% reduction one compared to Model 1. To improve the distribution at each channel in the welded plate heat exchanger with "L"-type flow, it is necessary to improve the header external shape for the guide of flow as well as the baffle structure for reduction of vortex flow.

A Study of the Thickness Effect using Structural Stress Approach for Fillet Welded Joints (구조 응력 기법을 적용한 필릿 용접부 두께 지수 산정에 관한 연구)

  • Xin, Wen-Jie;Oh, Dong-Jin;Kim, Myung-Hyun
    • Journal of Welding and Joining
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    • v.32 no.2
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    • pp.37-42
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    • 2014
  • In this study, non-load-carrying fillet welded joints fabricated using EH grade-steel are evaluated with the structural stress approach. The thickness effect was investigated by a study on welded steel joints with thickness ranging from 25 to 80mm. As-welded joint for main plate thickness of 25 to 80mm, the fatigue strength is reduced gradually. On the other hand, in case of main plate thickness of 25 to 80mm, the structural stress concentration factor increases gradually. As a result, for structural stress approach, thickness effect is not required for correction. Based on these results, a new evaluation fillet welded joint for fatigue design purposes has been proposed FAT 125.

An experimental study of the behaviour of double sided welded plate connections in precast concrete frames

  • Gorgun, Halil
    • Steel and Composite Structures
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    • v.29 no.1
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    • pp.1-22
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    • 2018
  • Multi-storey precast concrete skeletal structures are assembled from individual prefabricated components which are erected on-site using various types of connections. In the current design of these structures, beam-to-column connections are assumed to be pin jointed. Welded plate beam to-column connections have been used in the precast concrete industry for many years. They have many advantages over other jointing methods in component production, quality control, transportation and assembly. However, there is at present limited information concerning their detailed structural behaviour under bending and shear loadings. The experimental work has involved the determination of moment-rotation relationships for semi-rigid precast concrete connections in full scale connection tests. The study reported in this paper was undertaken to clarify the behaviour of such connections under symmetrical vertical loadings. A series of full-scale tests was performed on sample column for which the column geometry and weld arrangements conformed with successful commercial practice. Proprietary hollow core slabs were tied to the beams by tensile reinforcing bars, which also provide the in-plane continuity across the connections. The strength of the connections in the double sided tests was at least 0.84 times the predicted moment of resistance of the composite beam and slab. The secant stiffness of the connections ranged from 0.7 to 3.9 times the flexural stiffness of the attached beam. When the connections were tested without the floor slabs and tie steel, the reduced strength and stiffness were approximately a third and half respectively. This remarkable contribution of the floor strength and stiffness to the flexural capacity of the joint is currently neglected in the design process for precast concrete frames. In general, the double sided connections were found to be more suited to a semi-rigid design approach than the single sided ones. The behaviour of double sided welded plate connection test results are presented in this paper. The behaviour of single sided welded plate connection test results is the subject of another paper.

Application of ESPI to Measurement of Out-of-plane Displacement in a Spot Welded Canti-levered Plate

  • Baek, Tae-Hyun;Kim, Myung-Soo;Na, Eui-Gyun;Koh, Seung-Kee
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.5
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    • pp.41-46
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    • 2003
  • Electronic Speckle Pattern Interferometry (ESPI) has been recently developed and widely used because it has the advantage of being able to measure surface deformations of engineering components and materials in industrial areas without contact. The speckle patterns formed with interference and scattering phenomena can measure not only the out-of-plane but also the in-plane deformations. Digital image equipment processes the information included in the speckle patterns and displays the consequent interferogram on a computer monitor. In this study, the experimental results of a canti-levered plate using ESPI were compared with those obtained from the simple beam theory. The ESPI results of the canti-levered plate, analyzed by 4-step phase shifting method, are close to the theoretical expectation. Similarly, out-of-plane displacements of a spot welded canti-levered plate were also measured by ESPI with 4-step phase shifting technique. The phase map of the spot welded canti-levered plate is quite different from that of the canti-levered plate without spot welding.