• Title/Summary/Keyword: weld toe

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Fatigue Life Estimation of Cruciform Welded Joint Considering Interaction, Coalescence and Growth of Multi-crack (다균열 간섭, 합체, 성장이론을 고려한 십자형 필렛용접 이음부의 피로균열진전수명 평가)

  • Han, Jeong-Woo;Han, Seung-Ho;Shin, Byung-Cheon;Rim, Jeon;Jim, Jae-Hoon
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.120-125
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    • 2004
  • Fatigue life of welded joints are governed by the propagation of multiple collinear surface cracks distributed randomly along weld bead. These cracks propagate in mutual interaction and coalescence of them. To estimate the fatigue life, the influences of above two mechanisms on the fatigue life should be taken into account. These two mechanisms appear through the stress intensity factors disturbed mutually. However, it is difficult to calculate the stress intensity factors of multiple surface cracks located in vicinity of weld toe. The stress intensity factors are calculated normally by using the Mk-factors, but such Mk-factors are very rare in literature. In this study, the Mk-factors were obtained from a parametric study on crack length and depth, in which a finite element method is used. A fatigue test for a cruciform welded joint was conducted. The fatigue life of the tested specimen was estimated through present method with the informations obtained from the test, e.g. the number, size and locations of the cracks. The estimated and measured fatigue life showed a good agreement.

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An Experimental Study of fatigue Strength of Welded Structures Using Structural Stress and Hot Spot Stress (구조응력 및 핫스팟응력을 이용한 피로수명 평가에 관한 실험적 연구)

  • Kang, Sung-Won;Kim, Myung-Hyn;Kim, Seok-Hun;Ha, Woo-Il
    • Journal of the Society of Naval Architects of Korea
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    • v.42 no.2 s.140
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    • pp.129-135
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    • 2005
  • At present, fatigue design of welded structures is primarily based on a nominal stress or hot spot stress approach with a series of classified weld S-N curves. Although well accepted by major industries, the nominal stress based fatigue design approach is cumbersome in terms of securing a series of S-N curves corresponding to each class of joint types and loading modes. The hot spot stress based fatigue design has a difficulty of finding a proper stress through the global model, the midium size model, and the detail model of ship structure. Also, it is difficult to link proper displacements within three different mesh size models. Recently, the structural stress is proposed as a mesh-size insensitive structural stress definition that gives a stress state at weld toe with relatively large mesh size. However, this method requires an experimental validation in obtaining the fatigue strength of weldments. Therefore, in this study, a series of experiment is performed for various sizes of weldments.

Ultimate and Fatigue Strength of Ship Hopper Knuckles (선체 호퍼너클 구조의 최종강도 및 피로강도)

  • 김영한;정장영;백점기;김하수;김도현
    • Journal of Welding and Joining
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    • v.18 no.1
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    • pp.77-82
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    • 2000
  • The aim of the present study is to investigate the characteristics of ultimate the fatigue strength of hopper knuckles in merchant vessels carrying bulk cargo or LNG/LPG/ The ultimate strength test is undertaken on the hopper knuckle model, subject to end tip load. A series of fatigue tests are carried out on the hopper knuckle models varying the level of the nominal stresses. The elasto-plastic finite element analysis is performed to examine the distribution of hot spot stresses near weld toe and also the progressive collapse behavior of the test model. S-N curves are developed based on the fatigue test results.

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A Study on the fatigue strength analysis of the welded joints in ship hull construction (선체구조의 용접이음부의 피로강도 해석법에 관한 연구)

  • 엄동석;강성원;이성구;김원범
    • Journal of Welding and Joining
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    • v.10 no.4
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    • pp.259-267
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    • 1992
  • In this report, a method to predict the fatigue strength in welded structure member of ship construction is studied considering the effects of statistical characteristics of mild steels and weld toe shapes on the fatigue crack initiation life. The fatigue test under pulsating bending load is carried out with the model specimens of the web frame in double bottom of ship hull. The propriety of the fatigue life curve with probability of failure in the transverse strength members of ship hull construction is confirmed by the comparison with the results of fatigue test on the model of the various transverse strength members.

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A Benchmark study on the reference stress to supply fatigue analysis of welded structure (용접구조물 피로해석 적용을 위한 기준응력 비교 연구)

  • 서정관;최홍민;이제명;백점기;김명현;김현수
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2004.10a
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    • pp.421-428
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    • 2004
  • Various type of welded joints of the ship structure have been examined numerically and experimentally under bending and tensional cyclic constant-amplitude loading. Cyclic loading on structures can produce failures not readily predicted by conventional static analysis. The aim of a benchmark study is achieved with a generalization of the reference stress concept. Also different methods and procedures exist for the computation of the welded structure hot-spot stress a welded joints. These are either based on the extrapolation of stresses at certain reference points on the plate surface (or edge) close to the weld toe-as known from experimental investigations- or on the linearization of stresses in the through-thickness direction. In the present paper, the different methods are reviewed and applied to four different details in order to compare the methods with each other and to illustrate the differences.

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Fatigue Strength of the Load-Carrying Cruciform Fillet Welded Joints Using the Hot-Spot Stress (Hot-Spot 응력을 이용한 하중전달형 십자형 필렛 용접재의 피로강도 평가)

  • Park, Jong-Min;Choi, Won-Sik;Kwon, Soon-Hong;Noh, Byeong-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.1
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    • pp.20-26
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    • 2007
  • In this study, fatigue strength of load-carrying cruciform fillet welded joints were evaluated using a new method proposed by Yamada, for geometric or structural stress in welded joint, that is, one-millimeter stress below the surface in the direction corresponding to the expected crack path. Validity of the method is verified by analyzing fatigue test results for load-carrying cruciform welded specimens has different size of weld toe radius, leg length and plate thickness reported in literature. Structural stress concentration factor for 1mm below the surface was calculated by finite element analysis for each specimen respectively. When compared to the basic fatigue resistance curve offered by BS7608, the one-millimeter stress method shows conservative evaluation for load-carrying cruciform fillet welded joints.

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Establishment of Ffracture Mechanics Fatigue Life Nnalysis Procedures for Offshore Tubular Joints part I :The Behabvior of Stress Intersity Factors of Weld Toe Surface Flow (해양구조물의 원통형 조인트에 대한 퐈괴역학적 피로 수명 산출방법)

  • Rhee, H. C.
    • Journal of Ocean Engineering and Technology
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    • v.2 no.1
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    • pp.116-124
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    • 1988
  • 해양구조물의 원통조인트에 대한 피로 수명 산출이 전통적으로 실험적 방법에만 의존해 왔음은,원통조인트의 구조가 복잡하여 용접부위 균열의 응력확대 계수 계산이 거의 불가능 했든 것이 주 원인이었다. 최근에 유한요소 3차원 모델을 이용한 계산방법이 개발되어 심히 구조적으로 복잡한 표면 균열의 응력확대계수 산출이 용이하게 되었다. 해양 구조물의 원통조인트에 대한 피로 수명 산출법을 개발하기 위한 연속되는 3부작의 제1부로서 본 논문은 X형 원통 조인트 용접주위 표면 균열의 응력확대 계수 거동을 분석하고 있다. 분석결과를 이용하여 응력확대계수를 엄격한 방법에 의해 계산하였다. 계산된 응력확대계수를 구조적인 관점에서 해석하고 있다.

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Automation of Fatigue Life Assessment for Welded Cruciform Joint (십자형 필렛용접부의 피로수명평가 자동화 연구)

  • Lee, Tak-Kee;Han, Seung-Ho;Rim, Chae-Wahn
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.479-484
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    • 2004
  • For the rational design of welded joint, it is needed to assess repeatedly the fatigue life of the joint with various dimensions and welding conditions. In this paper, an automation of repeated process of fatigue life assessment for welded cruciform joint was studied. The process is related to stress analysis in vicinity of weld-toe and fatigue life assessment based on analyzed stress distribution. With the change of design condition including dimensions and/or welding heat input, the above two works have to be performed. Using the commercial tool for system integration, ModelCenter, an automation of the repeated process for welded cruciform joint based on 2D modeling was achieved. In this automation system, data exchanges between programs regardless of commercial or in-house one work well, and parametric studies for optimal design can be performed.

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A Fracture Mechanics Study on the Fatigue Crack Propagation of the Pressure Vessel Pad Weldment (압력용기 패드부의 피로균열진전에 관한 파괴력학적 연구)

  • 차용훈;김하식
    • Journal of the Korean Society of Safety
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    • v.11 no.4
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    • pp.10-15
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    • 1996
  • In studying the fatigue strength of fillet welded the section of pressure vessel pad, this study was to evaluate the effect of weld toe notch and to compare the results of numerical analysis with the results of fatigue experiments of fillet welded A5l6 grade 60 steel specimens. The fatigue life for the Bead welded specimen was about 1.4 times as much it as the 1Pad welded specimen. Also, The fatigue life for the 2Pad welded specimen was about 1.5 times as much it as the 1Pad welded specimen. In $da/dN-{\Delta}K$ curve, the fatigue crack growth rate for the 1Pad welded specimen appeared higher than that of the 2Pad welded specimen in the same initial region of ${\Delta}K$, had a similar Inclination In the stabled region.

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The study for strength of welds of the wind turbine tower (풍력 발전 시스템 타워의 용접부 강도 연구)

  • Han, Dong-Young;Ahn, Kyung-Min;Choi, Won-Ho;Lee, Seung-Kuh
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.06a
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    • pp.304-307
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    • 2006
  • Recently, as the global warming by fossil fuels and the steep rise of the oil price become social issues, the interest for renewable energy producing system is increasing rapidly. Among these, the wind turbine is most highlighted because of its economic competitiveness. The tower is one of the main components of wind turbine, which occupying about 20% of overall turbine costs. The tower access door located to base part of the tower, is used to enter the tower. This is the main structural weak points because of door hole, weldment, etc. And so are the weldments between the cans and the flanges. In this study, for the top flange part of the tower, by FEM using ANSYS, we retrieved the maximum von Mises stress on that and carried out fatigue analysis using stresses at such weak points.

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