• Title/Summary/Keyword: wear property

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An Experimental Study on the Micro Friction and Wear Characteristics of Organically Modified Hybrid Ceramic Materials by A Sol-Gel Process (졸-겔 공정에 의한 유기변성 하이브리드 세라믹 물질의 미세 마찰마모 특성)

  • Han, Hung-Gu;Kong, Ho-Sung;Yoon, Eui-Sung;Yang, Seung-Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.05a
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    • pp.215-225
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    • 2002
  • In order to enhance the thermal stability of binder materials of bonded type solid lubricants, several combinations of metal-alkoxide based sol-gel materials such as methyltrimethoxysilane(MTMOS), $titaniumisopropoxide(Ti(Opr^{j})_{4})$, $zirconiumisopropoxide(Zr(Opr^{j})_{4})$ and $aluminumbutoxide(Al(Obu^{t})_{4})$ were chemically modified by epoxy-, acrylic- and fluoro-silane compounds, respectively, in this work. Friction and wear characteristics of these hybrid ceramic materials were tested with a micro tribe-tester where a reciprocating steel ball slid on a test material, and the tribological property was also evaluated with respect to both heat-curing temperature and tile time. Test results generally showed that hybrid ceramic materials modified by epoxy-silane compounds had a low friction compared to others. And the higher heat-curing temperature and the longer heat treatment time resulted in the higher friction and the lower wear. IR spectroscopic analyses revealed that it was caused mainly by the increased metal oxide content in hybrid ceramics when the heat-curing temperature was over $320^{\circ}C$.

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Experimental Study for the Durability Enhancement of Plastic Spur Gear (플라스틱스퍼기어의 내구성향상에 관한 실험연구)

  • Kim, Chung-Hyeon;An, Hyo-Seok;Jeong, Tae-Hyeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.9
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    • pp.1914-1922
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    • 2002
  • Operating test of power-transmission plastic spur gears were performed inspecting both characteristics of friction-wear and endurance, and suggesting endurance improvement method that either drills internal holes of tooth or inserts metallic pin in the internal hole of tooth and verifying this newly-provided method. In case of acetal gears, amount of friction-wear is observed to increase by development of plastic deformation and increase of tooth stiffness due to brittle material property of acetal. To the contrary, in case of nylon gears, suggested method is shown to drop down the tooth temperature for about 3∼10$^{\circ}C$ than original gear, thus amount of wear is reduced by over 30% and operating lift prolonged by more than 200%. Hence, suggested method is proved to be practically applicable to the plastic gears made by soft polymers such as Nylon.

Correlation of Microstructure and Tribological Properties of Mo Blended Fe-Base Coatings Fabricated by Atmospheric Plasma Spraying (대기 플라즈마 용사 공정에 의해 제조된 철계합금-몰리브덴 혼합 코팅층의 미세조직 및 내마모성)

  • Lee, Illjoo;Park, Hyungkwon;Lee, Changhee
    • Journal of Welding and Joining
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    • v.32 no.5
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    • pp.65-71
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    • 2014
  • Atmospheric plasma spraying (APS) is world-widely used process in the automotive industry as a method to provide wear resistance coatings for engine cylinder bore, using various materials. The weight of engine blocks can be considerably decreased by removing cast iron liners, which can finally result in the improvement of fuel efficiency. In this study, five kinds of powder materials, 1.2C steel powder and 1.2C steel powder mixed with 5, 10, 15, 20 wt.%. molybdenum powder, were deposited by atmospheric plasma spraying in order to investigate the effect of molybdenum on the wear resistance of coatings. Microstructural analysis showed that molybdenum splats were well distributed in 1.2C steel matrix with intimate bonding. The molybdenum added coatings showed better tribological properties than 1.2C steel coating. However, above the 15 wt.%. blending fraction, wear resistance was somewhat degraded with poor roughness of worn surface due to the brittle fracture occurred in molybdenum splats. Consequently, compared to conventional liner material, gray cast iron, 10 wt. pct. molybdenum blended 1.2C steel coating showed much better tribological properties and therefore it looks very feasible to replace gray cast iron liner.

Wear Property of HOVF WC-CrC-Ni Coating Prepared by Optimal Coating Process (최적 고속화염 용사 코팅 공정기술로 제조된 WC-CrC-Ni 코팅의 마모 특성)

  • Joo, Yunkon;Yoon, Jaehong;Lee, Jehyun
    • Korean Journal of Materials Research
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    • v.27 no.2
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    • pp.119-126
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    • 2017
  • WC-CrC-Ni coatings were prepared by nine processes of the Taguchi program with three levels for the four spray parameters: spray distance, flow rates of hydrogen and oxygen, and powder feed rate. The optimal coating process (OCP) was oxygen flow rate of 38 FMR, hydrogen flow rate of 53 FMR, powder feed rate of 25 g/min, and spray distance of 7 inches. Hardness of 1150 Hv and porosity of 1.2 %, were obtained by OCP; these are better results compared with the highest 1033 Hv and the lowest 1.5 % porosity obtained by nine processes of the Taguchi program. Friction coefficient of the WC-CrC-Ni coating decreased from $0.36{\pm}0.07$ at $25^{\circ}C$ to $0.23{\pm}0.07$ at $450^{\circ}C$. These values were smaller than those of the EHC (electrolytic hard chrome) plating at both temperatures due to lubrication from the oxide debris. The wear trace and wear depth of the coating are smaller than those of the EHC at both temperatures. Pitting was not found in the WC-CrC-Ni coating sample, while it did appear in the EHC sample.

Tribological Behaviour of the Si/SiC and the Si/SiC/Graphite Composites

  • Kim, In-Sub;Shin, Dong-Woo;So, You-Young;Lee, Byung-Ha
    • The Korean Journal of Ceramics
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    • v.3 no.1
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    • pp.47-51
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    • 1997
  • The dense sintered bodies of Si/SiC composite with various Si contents could be fabricated by changing the green density in the forming process. The Si/SiC/graphite composites with various graphite contents could be also fabricated by changing a graphite content in the starting composition. Their mechanical and tribological properties were characterized and wear mechanism was also studided. The hardness and strength of the Si/SiC and the Si/SiC/graphite were decreased with increasing the contents of free Si and graphite, respectively. However, the friction coefficient and specific wear rate had no specific relations to their hardness and strength. Adhesion of free Si was a main factor to determine a wear resistance of the Si/SiC composite. In the case of the Si/SiC/graphite, solid lubricationl and liquid reservoir of the graphite particles played the main role of the reduction of the friction force. In the torque test to estimate the possibility of practical of practical applications, the value of torque between the Al2O3 disk and Si/SiC/graphite disk was 1/6 lower compared with two $Al_2O_3$ disks on the basis of 100,000 cycles.

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Tribological Characteristics of Carbon Nanotube Aluminum Composites According to Fabrication Method and Content of Carbon Nanotube (알루미늄탄소나노튜브 복합재의 가공 방법과 탄소나노튜브 함량에 따른 트라이볼로지 특성)

  • Lee, Young-Ze;Lee, Jung-Hee;Kim, Il-Young;Lee, Gyu-Sun;Baik, Seung-Hyun;Youn, Jeong-Il;Kim, Young-Jig
    • Tribology and Lubricants
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    • v.24 no.5
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    • pp.269-274
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    • 2008
  • Carbon nanotube composite is considered to be a good candidate material for composite material because of its excellent mechanical property and low density under high temperature as well as good wear and frictional properties. In this study, tribological characteristics of carbon nanotube aluminum composite were evaluated using pin-on-disk wear tester. Spark Plasma Sintering method is more effective than Hot Pressing method in terms of wear and friction. The composite with 1% CNT has the lowest friction and wear characteristic.

A Study on the Pattern Development of Knitwear According to Yarn Property - Focused on Shift One-Piece Dress - (니트웨어 소재 특성에 다른 패턴 개발 연구 - 쉬프트 원피스 드레스를 중심으로 -)

  • Yoon Hye-Jun;Song Mi-Ryong
    • The Research Journal of the Costume Culture
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    • v.13 no.6 s.59
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    • pp.896-909
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    • 2005
  • In need of studies on the kinds and structure of thread, the biggest variable factor in knitwear patterns, this study attempts: to examine the physical properties by thread type to basically establish systematic data in order to utilize various mixture and structure of yarn and to contribute to the development of optical patterns by building a systemic and scientific methods to produce knit wear patterns though a statistical analysis of the relation between the variations and physical properties. The results is as follows: with time, a feature of knit, which causes instability making it difficult to maintain the original shape, related to material properties, the weight and expansibility recovery rate have the greatest influence on the variation of wale lengths, though the amount varies by material. The variation of course contraction is closely related to density, the dense fabrics showing the highest values, due to the bust of the human body, the wale length variation of the front is greater than that of the back, by a regression analysis of material properties and the variations is obtained showing the weight, density and expansibility recovery rate have the greatest influence on the wale extension and course contraction of knit.

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Effect of Yarns Cross-Sections and Structure Parameters of Its Knitted Fabrics to Moisture Transport of Perspiration Absorption and Fast Dry Fabrics (실 단면 형상과 니트 구조 인자가 흡한속건 소재의 수분이동 특성에 미치는 영향)

  • Kim, Hyun Ah
    • Fashion & Textile Research Journal
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    • v.20 no.4
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    • pp.457-463
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    • 2018
  • This study examined the water absorption and drying properties of the thirteen types of the knitted fabrics for sports wear. These physical properties were analysed with relation to the constituent fiber cross-sectional shape and structure parameters of the knitted fabrics by regression analysis. Absorption and drying properties of the knitted fabric specimens were increased with increasing the porosity of the constituent yarns, which was attributed to the capillary channels in the yarns. The water absorption and drying properties were increased and decreased with increasing tightness factor and stitch density of the knitted fabric. The absorption property of the knitted fabric for perspiration absorption and fast dry sport-wear clothing was mostly influenced mostly by fiber cross-sectional shape and its characteristics, whereas, drying property was dependent on the structural parameters of the knitted fabric such as tightness factor and stitch density. Therefore, superior perspiration absorption and fast drying knitted fabric could be obtained in the fabric structure with optimum tightness factor and stitch density, and constituent yarn structure with non-circular fiber crosssection and high porosity. GATS method and MMT method are used to measure sweating fast drying properties and it is necessary to carry out studies using these measurement methods in order to compare with the results of this study.

A Study of the Development of Disposable Diapers for the Elderly in Need(II) (거동 부자유 노인을 위한 일회용 기저귀 개발에 관한 연구(II))

  • 조진숙;최진희;허은영
    • Journal of the Korean Home Economics Association
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    • v.38 no.12
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    • pp.73-84
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    • 2000
  • This article is a continuing report about a development of disposable diapers for the elderly in need. In previous report, the first prototypes of disposable diapers in two different categories have been developed. One was a panty type and the other was a pad type. These prototypes were results of property test and wear test of existing disposable diapers in each categories. Yet, in order to develop useable products, the second property and wear tests using the first prototype diapers were carried out. Considering the resets of the second tests, enhancements to the first prototypes were made to refine the second prototypes. The panty type diaper were altered to be longer to prevent evacuation from leaking and fit better. The pad type diapers were altered to reduce thickness for comfort and wearing appearance when get dressed. Ultimately a lot more disposable diapers will be required in future. Resulting suggestions are as follows. Anthropometric data around hip area of elderly in both sexes have to be collected to give meaningful information to diaper manufacturers, so that they can manufacture for different sizes and different sexes. Also we suggests that diapers for specific disease such as diabetics have to be designed accordingly.

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