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Predictions of Strip Temperatures for Finishing Mill of Gwangyang Hot Rolling Line $\#3$ (광양 3열연 사상압연에서의 스탠드간 판 온도 예측)

  • Kim H. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.349-358
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    • 2004
  • The strip temperature history of finishing mill process is one of the most important factors to stabilize the facilities and to achieve the better product quality including a better prediction of roll force etc. The ultimate goal of this study is to improve scientific understanding of the finishing mill process in the view of heat transfer science. Finishing mill cooling facilities of KwangYang $\#3$ hot rolling are introduced and heat transfer analyses from FET to FDT are particularly focused in this study Three major tasks are successfully achieved as follows: 1) The temperature Prediction Models are developed. 2) The average absolute error is found to be less then 10 Celsius degree (about $8.5^{\circ}C$). 3) Prediction rate (less then $\bar{+}20$) are $10.2\%$ improved $(80.1\;\rightarrow\;90.3\%)$.

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Utilization of Paper Sludges for Developing Bed Soils and Seedling Pots (I) - Physico-chemical analysis of paper sludges - (상토 및 육묘 포트의 개발을 위한 제지 슬러지의 이용 (제1보) - 제지 슬러지의 물리.화학적 분석 -)

  • Kim, Chul-Hwan;Kim, Gyeong-Yun;Sin, Tae-Gi;Jung, Ho-Gyeong;Lee, Young-Min;Song, Dae-Bin;Huh, Moo-Ryong
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.39 no.4
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    • pp.61-67
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    • 2007
  • Paper sludges collected from three different paper mills were physico-chemically analyzed in order to use them as raw materials for making bed soils and seedling pots. The sludge from a fine paper mill contained lots of inorganic pigment particles used for coating, as those from a newsprint mill and a tissue mill had not. It was clearly through XRD analysis confirmed that all sludges included calcium carbonate. The paper sludge from the tissue mill contained the greatest amount of particles, which would contribute to water absorption and nutrient storage. The sludge from the fine paper mill had the highest density due to many inorganic elements. While the ash content and the total nitrogen content were the highest in the sludge from the fine paper mill, the C/N ratio was the lowest in the fine paper mill sludge. All sludges seemed to have insufficient contents of potassium. The sludges from the newsprint mill and the tissue mill showed more silicon contents than that from the fine paper mill. It was concluded that the sludge from the fine paper mill would be able to be the most efficient raw materials for making bed soils and seedling pots and the other two sludges would be more efficient for intensive culture for crops such as rice and grain with additional supplement of nitrogen and other nutrients.

Improvement of Cooling Water Quality by Corrosion and Scale Inhibitor (부식 및 스케일 억제제에 의한 냉각수 수질향상)

  • Jo, Kwan-Hyung;Woo, Dal-Sik;Hwang, Byung-Gi
    • Journal of Environmental Science International
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    • v.18 no.2
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    • pp.187-195
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    • 2009
  • This study was investigated to control the corrosion and scale at the cooling water system in steel works. Laboratory and field tests were performed for the indirect cooling water system of plate mill. Throughout the experiment, various factors such as leakage of pipes, heating rate and capacity, and the reaction between existing and substitute inhibitors were carefully monitored. The results showed that the harmful effect of high temperature could be minimized, and satisfactory corrosion/scale controls were effectively achieved using inhibitor, even at the increased temperature of $80^{\circ}C$. The batch and field tests in the gas scrubbing cooling water system of blast furnace and cooling water system of corex plant indicated that the new inhibitor was more effective for the prevention of corrosion and scale than the existing one.

The Treatment of Box-mill Wastewater Using Aerobic Cometabolism Process - Practical Plant Test - (호기성 공동대사작용에 의한 판지폐수처리 - 현장 적용 테스트 -)

  • Cho, Yong Duck;Lee, Sang Wha
    • Journal of Korean Society of Water and Wastewater
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    • v.20 no.1
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    • pp.128-137
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    • 2006
  • This study aims at developing the practical technology in the treatment of box-mill wastewater using the aerobic co-metabolism principle. The conventional activated sludge method exhibited the removal efficiency of $TBOD_5$ and $TCOD_{Mn}$ as 30~50% and 40~50%, respectively. Color was rather increased by 30~130% because the conventional treatment under the aerobic condition did not induce the conversion of molecular structure of dyeing agents. Meanwhile, when the aerobic co-metabolism principle was applied to the same wastewater, the removal efficiency of $TBOD_5$ and $TCOD_{Mn}$ were obtained as 92~97% and 90~94%, respectively. In particular, color was significantly reduced down to 65~85%. The enhancement of treatment efficiency was ascribed to occur not only that the non-degradables were converted to the second substrates, but also that the enzyme activity was increased as MLVSS was kept 3000mg/l or more with the first substrates injected.

Characteristics of Sludge Bulking Caused by Low Dissolved Oxygen in Aeration Tank for Paper Mill Wastewater Treatment (포기조의 낮은 용존산소로 인한 제지폐수의 슬러지 팽화특성)

  • Kwak, Dong-Heui;Yoo, Seung-Joon;Park, Jong-Chun
    • Journal of Korean Society on Water Environment
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    • v.24 no.4
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    • pp.458-464
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    • 2008
  • Bulking phenomena and scum formation are common problem in suspended growth system like the activated sludge plants for wastewater treatment. Apart from wastewater composition, operating conditions, such as mechanical stress by insufficient oxygen supply, are often decisive for the occurrence of a bulking or scumming problem. There were the comparative aeration tanks in terms of sludge bulking caused by the difference of mechanical aeration facilities in the wastewater treatment plant of N paper mill company. In this study the cause of bulking was investigated through not only the biological isolation and identification but also a series of operational data consideration. On the basis of the investigation results for bulking cause, the operational criteria on dissolved oxygen concentration was derived to decrease the bulking problem.

Assessment of the Adsorption Capacity of Cadmium and Arsenic onto Paper Mill Sludge Using Batch Experiment (회분식 실험을 통한 제지슬러지의 카드뮴 및 비소 흡착능 평가)

  • Baek, Jongchan;Yeo, Seulki;Park, Junboum;Back, Jonghwan;Song, Youngwoo;Igarashi, T.;Tabelin, C.B.
    • Journal of Soil and Groundwater Environment
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    • v.19 no.1
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    • pp.46-53
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    • 2014
  • The purpose of this study is to promote utilization of paper mill sludge as an adsorbent for stabilizing heavy metals in contaminated water by measuring the adsorption capacity of paper mill sludge for cadmium and arsenic. To measure adsorption capacity of paper mill sludge, sorption isotherm experiments were analyzed by Langmuir and Freundlich isotherm models. Also, two methods of chemical modifications were applied to improve the adsorption capacities of paper-mill-sludge: the first method used sodium hydroxide (NaOH), called PMS-1, and the second method used the NaOH and tartaric acid ($C_4H_6O_6$) together, called PMS-2. For Cd adsorption, PMS-1 presented the increase of reactivity while PMS-2 presented the decline of reactivity compared to that of untreated paper-mill-sludge. In case of As adsorption, both PMS-1 and PMS-2 showed the decrease of adsorption capacities. This is because zeta-potential of paper mill sludge was changed to more negative values during chemical modification process due to the hydroxyl group in NaOH and the carboxyl group in $C_4H_6O_6$, respectively. Therefore, we may conclude that the chemical treatment process increases adsorption capacity of paper mill sludge for cation heavy metals such as Cd but not for As.

Optimization of Water Reuse Network Using Water Pinch Method in Duplex Board Mill (워터핀치(Water Pinch)기법을 적용한 백판지공장의 공정수 재이용 최적화)

  • Ryu Jeong-Yong;Park Dae-Sik;Kim Yong-Hwan;Song Bong-Keun;Seo Yung-Bum
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.37 no.4 s.112
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    • pp.44-51
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    • 2005
  • Paper mills use and discharge lots of water. And so now the papermaking industry could be classified into major water consuming industry In order to analyze the process water network and to establish the mass, water balance of duplex board mill, computer aided simulation was made using water pinch method. Based on the pinch analysis results, reuse of process water, after regenerating by microfilter as much as $140\;m^3/hr$, could be suggested without significant accumulation of contaminants in process water. According to this suggestion about $3000\;m^3/day$ of recycled process water could be sub stituted by regenerated water and consequently $30\%$ of energy cost is expected to be reduced.

The Effect of Physico - Chemical Environmental Parameters on Early Composting of Paper - Mill Sludge Cakes (이화학적 환경변수가 제지슬러지케이크의 조기부숙에 미치는 영향)

  • 최홍림;김현태;하호성;정영윤;남상일;서형덕;정원준
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.34 no.3
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    • pp.75-84
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    • 1992
  • The paper manufactories in Sangpyeong Industrial Estates, Chinju, produce more than 80 tons of paper-mill sludge cakes every day, which costs about 840 million won for dump per year. Since the paper-mill sludge is biodegradable, the sludge can he utilized as an organic fertilizer if it is properly decomposed. This may lead to not only dramatic cut of the treatment cost but prevention from secondary environmental contamination due to dump. The primary objective of the study was to explore the quantitative range of major enviromental parameters influencing early composting of paper-mill cakes, naturally pretreated in warn and cold weather. The automatically-controlled reactor was designed, manufactured, and operated for nine days to decompose about 2201 of raw sludge cakes. Four tests(Test 1-Test 4) were implemented for the study of Phase I. Treatments of two levels of initial temperature (40˚C and 28˚C) and two levels of water content + C/N ratio (35% + 40 and 63% + 80) were made to test the significance of their parameters for decomposition of raw sludge cakes pretreated in warm weather. Another four tests (Test 5- Test 8) were implemented for the study of Phase II. Treatments of initial temperature and water content(W/C) + C/N ratio of raw sludge pretreated in cold weather were made to 16˚C and 13% +58 for Test 5, 6˚C and 53% +55 for Test 6, 7˚C and 36% +81 for Test 7, 31˚C and 30% +81 for Test 8. Natural weater condition(pretreatment condition) revealed the importance m composting of the paper-mill sludge cakes. Combination of water content adjustment to about 30% with C/N ratio amendment of about 20 and initial temperature of 30~40˚C was concluded to be the best for early composting of paper-mill sludge cakes with aeration rate and pH fixed. Temperature and C/N ratio were adapted as judging variables for composting degree. In addition, tests for microbial activity were performed to validate the experimental results. Since the temperature and C/N ratio did not coincide in some tests as judging variables for the maturity of the composting sludges, taking one of these parameters could mislead the concept of the maturity (composting conceptually new criterion to provide more reliable information for early composting of paper-mill sludge cakes.

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석구와 수차 - 동력기계의 원류를 찾으면서 -

  • 조명제
    • Journal of the KSME
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    • v.29 no.1
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    • pp.12-13
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    • 1989
  • 분쇄도구는 점차수차, 풍차 그리고 증기기관이란 동력기술과 맞물려 제분공정이 대규모화되어 지배자는 이를 독점, 집중화시켜 마침내 공장제도의 원형이 이루어졌던 것이다. 여기서 우리는 wind mill, water mill, rolling mill, miller, milling M/C 등 단어가 뜻하듯 단순히 "제분하는 기계" 뿐만 아니라 "자연력으로 구동되는 기계설비를 사용하였던 모든 Manufacture"라는 것을 공통어 밀(mill)에서 엿볼 수가 있다. James Watt의 증기기관이 실용 중에도 한동안 수차는 산 업 여러 분야에서 동력원으로 자리를 지켜 왔지만 현재는 획기적으로 성능이 좋은 Francis, Pelton, 및 Ossberger 수차가 상업발전소에서 쉬지 않고 돌아가고 있다. 통차, 동미차, 번차, 수대, 연애, 파쇄 등 전통적인 수차와 석구가 기본이 되어 분명히 근세 생산기계설비를 발명케 하였고 동력원으로서 화려한 전성기를 누렸다. 지금은 역사속에 잊혀져 가지만 우리는 시골 산간에서 돌아가는 물레방아의 수연한 고태를 볼 때면 민속문화학, 그리고 기술사적 측면에서 문화재로서의 명맥을 기려 잘 보존할 의무가 절실하다고 생각한다. 보존할 의무가 절실하다고 생각한다.

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Determination of Dosage of Flocculants for Paper Wastewater Treatment by Measuring Floc Strength (제지폐수의 플럭강도 측정에 따른 고분자응집제 주입량 결정)

  • Cho, Jun-Hyung;Kang, Mee-Ran
    • Journal of Forest and Environmental Science
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    • v.23 no.2
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    • pp.119-122
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    • 2007
  • Actually, about 45% of total costs for wastewater treatment in a papermaking mill is spent for sludge disposal and the cost of chemicals used to improve the dewaterability of sludge takes much part of it. In order to reduce sludge disposal cost and to improve the efficiency of sludge treatment, it is necessary to minimize the amount of water contained within the sludge and hence to improve the dewaterability of the sludge. The objective of this study was to elucidate the way of improving the dewaterability of sludge. Three types of wastewater from a tissue paper mill, a printing paper mill and a newsprint mill were used and two types of high molecular weight flocculants (anionic PAM and cationic PAM) were used to treat the wastewater. Dewaterability of sludge was evaluated by measuring floc strength.

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