• 제목/요약/키워드: water jet cutting

검색결과 27건 처리시간 0.032초

연마제 혼합액 제트의 절단 성능에 관한 연구 (An experimental study of cutting abilities of an abrasive water jet system)

  • 안영재;유장열;권오관;김영조
    • 대한기계학회논문집
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    • 제13권4호
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    • pp.611-617
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    • 1989
  • 본 연구에서는 제트 분사 시스템을 제작하여 절단 성능에 관게하는 여러 변수중 고압수의 압력, 연마제의 크기 및 공급량, 그리고 공작물의 이송속도의 영향을 실험적으로 연구하였다.

PC-NC 제어 Water Jet 가공기의 개발과 티타늄의 시험 절삭 (Development of PC-NC Water Jet Cutting System and Cutting of Titanium)

  • 최병문;홍성기;유범상;박상민
    • 한국정밀공학회지
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    • 제18권3호
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    • pp.53-60
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    • 2001
  • Water jet cutting is a new technology using very high pressure water as a cutting tool. Water jet cutting system consists of water preparation part, pressure generation pate, cutting head, and motion part. A PC-based numerical controlled (PC-NC) X-Y table is developed and water get cutting system is installed thereon. Water jet machining is applicable to various kinds of materials ranging from soft materials such as rubber and meat to hard-to-cut materials such as titanium. This paper shows the application of the abrasive waterjet system to titanium cutting.

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Abrasive-Assisted High Energy Water-Jet Machining Characteristics of Solid Wood

  • Lee, Hyoung-Woo
    • Journal of the Korean Wood Science and Technology
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    • 제32권3호
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    • pp.1-7
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    • 2004
  • The application of abrasive-assisted high energy water-jet was investigated as a possible new method of cutting wood. In this study the maximum cutting speeds for species of various wood density were determined and water-jet machining characteristics were investigated for sixteen Korean domestic species. The maximum cutting speed ranged from 200 to 750 mm/min. The results indicate that wood density affects machining characteristics such as maximum cutting speed, surface roughness, and kerf width. Roughness of surface generated increased and kerf width decreased as penetration depth increased.

유막 코팅 노즐의 유동특성에 관한 CFD해석 (CFD Analysis on Flow Characteristics of Oil Film Coating Nozzle)

  • 정세훈;안승일;신병록
    • 한국유체기계학회 논문집
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    • 제11권5호
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    • pp.50-56
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    • 2008
  • Metal cutting operations involve generation of heat due to friction between the tool and the pieces. This heat needs to be carried away otherwise it creates white spots. To reduce this abnormal heat cutting fluid is used. Cutting fluid also has an important role in the lubrication of the cutting edges of machine tools and the pieces they are shaping, and in sluicing away the resulting swarf. As a cutting fluid, water is a great conductor of heat but is not stable at high temperatures, so to improve stability an emulsion type mixed fluid with water and oil is often used. It is pumped over the cutting site of cutting machines as a state of atomized water droplet coated with oil by using jet. In this paper, to develop cutting fluid supplying nozzle to obtain ultra thin oil film for coating water droplet, a numerical analysis of three dimensional mixed fluid Jet through multi-stage nozzle was carried out by using a finite volume method. Jet flow characteristics such as nozzle exit velocity, development of mixing region, re-entrance and jet intensity were analyzed. Detailed mixing process of fluids such as air, water and oil in the nozzle were also investigated. It is easy to understand complex flow pattern in multi-stage nozzle. Important flow Information for advance design of cutting fluid supplying nozzle was drawn.

Abrasive Water-Jet 가공에서 공작물의 절단특성 (Cutting Characteristics of Workpiece Using Abrasive Water-Jet Machining)

  • 장현석;하만경;곽재섭;박후명;이상진;이기백
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.984-987
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    • 2002
  • Abrasive water-jet(AWJ) machining is a new cutting technology. The AWJ can cut various materials such as metal, glass and stone. However, the AWJ machining makes troubles including kerf, rounding and side taper. In this study, we investigated the correlation between parameters of abrasive water-jet machining and cutting characteristics. The machining parameters were the material thickness and the traverse speed. The experiment was conducted to cut the stainless steel(STS41) and the mild steel(SS41) specimens. The results of the experiment were presented as the relation between cutting conditions and troubles of a dimension error, a conner error, an uncut width and a kerf.

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초고압수에 의한 화강석절삭에 대한 연구 (A study on the slot cutting in granite by high speed water jet)

  • 선우춘;최병희
    • 터널과지하공간
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    • 제4권2호
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    • pp.92-101
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    • 1994
  • Water jet has been employed in extraacton of minerals for many years but the applications of low pressure jent s ar emodfined to some fields. With increasing strength of equipment it is possible to consider the use of high speed water jets for cutting hard rock. The high speed water jet technology is applied to various engineering fiels such as precessing rocks, quarrying rocks, mechanical fracturing as wel as rock excavation under the sea. For slot cutting in rocks with high speed water jets it is necessary to establish the empirical formula for estiamation of the cutting depth. The cutting depth is influenced by cutting parameters such as driving pressure, traverse speed, standoff distance, and shape and diameter of nozzel. Tests were carried out with a variety of cutting parameters on three types of granite. Nozzle pressures ranged from 1,200 to 2,800 bar, traverse speeds from 0.45 to 10.38 cm/min, standoff distances from 4.5 to 13.5 mm, and three types of nozzle diameter were used.

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Abrasive Water-Jet이 가공물의 형상에 미치는 영향 (Influence of Abrasive Water-Jet on Workpiece Geometry)

  • 장현석;하만경;류인일;곽재섭;이상진;이기백
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 춘계학술대회 논문집
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    • pp.585-590
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    • 2002
  • Abrasive water-jet(AWJ) machining is a new cutting technology. The AWJ can cut various materials touch as metal, glass and stone. However, the AWJ machining makes troubles including kerf, rounding and side taper. In this study, we investigated the correlation between parameters of abrasive water-jet machining arid cutting characteristics. The machining parameter were the material thickness and the traverse speed. The experiment was conducted to cut the stainless steel(STS41) and the mild steel(SS41) specimens. The results of the experiment weirs presented as the relation between cutting conditions and trouble of a dimension error, a conner error, an uncut width and a kerf.

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Water jet 절단에서의 연마재 종류별 성능 비교 시험 (Comparison of cutting performance of an AWJ with several types of abrasives)

  • ;최병희
    • 터널과지하공간
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    • 제6권2호
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    • pp.175-183
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    • 1996
  • Linear cutting tests on granite were conducted to evaluated the cutting performance of abrasive water jet(AWJ) using several types of abrasives. The abrasives used in the tests were grarnet, alumimum oxide, and silicon carbide. And one type of granite which is comercially known as "KeuchangSuk" was used as workpiece throughout the tests. The results from the tests were described in terms of cutting depth and abrasive productivity. Authors tried to confirm the effects of the operational parameters of abrasive mass flow rate, water pressure, and traverse speed of nozzle on cutting depth and presented almost all the data obtained in the tests. Abrasive productivity can be defined as the area of kerf wall cut by unit weight of abrasive and is an important factor to evaluated the cutting ability of abrasive and assess the cost effectiveness of an AWJ system. In the tests the maximum abrasive productivities of garnet, alumina, and silicon carbide were about 0.21, 0.24, and 0.20 $\textrm{cm}^2$ respectively under similar operational conditions.onditions.

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AWJM을 이용한 Al6061 절단조건 최적화에 관한 연구 (A Study on the Optimization of Machining Process for Al6061 Using the AWJM)

  • 이재광;민병현;예상돈;제원수
    • 한국기계가공학회지
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    • 제5권3호
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    • pp.65-70
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    • 2006
  • The AWJM(Abrasive Water-jet Machining) technology is one of the cutting technologies, which can cut various materials with 2 or 3 times of the speed of sound. In this study, processing conditions such as jet-pressure, cutting speed, orifice diameter and stand-off distance, are used by following the design of experiments with 3 levels. Al6061 material which is normally applied on the field, is applied. Through the S/N ratio analysis with measured values, the optimization value of processing conditions to minimize the surface roughness and taper value is obtained. The order of significance is as follows; jet pressure, cutting speed, abrasive mixing ratio, orifice diameter and stand-off distance. RSM(Response Surface Method) is applied to find the optimal processing conditions to minimize both the surface roughness and the taper value by using jet pressure, cutting speed and abrasive mixing ratio.

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입자 워터 젯의 이송속도가 공작물의 치수정밀도에 미치는 영향 (Effects of Traverse Speed on Dimensional Error in Abrasive Water-Jet)

  • 곽재섭;하만경
    • 한국공작기계학회논문집
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    • 제13권3호
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    • pp.1-7
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    • 2004
  • Abrasive water-jet(AWJ) machining can cut various materials such as metal, glass and plastics. However, the AWJ machining has some troubles including kerf, rounding and side taper. In this study, we experimently investigated the correlation between the traverse speed of the abrasive water-jet and the dimensional error of the workpiece according to the thickness and the types of the material. The specimen was the stainless steel and the mild steel and the predetermined contour cutting was conducted. A comer radius error, an uncut width and a kerf were measured and evaluated.