• Title/Summary/Keyword: waste polyurethane

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Effect of the Binder Content on the Recycling of Scrap Waste Tires (폐타이어 재활용에 있어서 Binder양이 미치는 영향)

  • Kim, Jin-Kuk;Cho, Ha-Na;Lee, Soo-Koo
    • Elastomers and Composites
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    • v.29 no.5
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    • pp.431-435
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    • 1994
  • For recycling of the waste tires, polyurethane binder mixed with the scrapped rubber powders which obtained from tread part of waste tire. This study covered the effect of the binder contents on the mechanical properties of the blend. We also studied the change of the properties after aging on properties compared with those of before aging. The curing reaction of the binder was also investigated in this study. We obtained conclusions the suitable binder content was 15phr in this system.

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Deamination of MDA in the Recycled Polyol Obtained from the Glycolysis of Waste MDI Based Polyurethane Foam

  • Kim, Min-Gyu;Kim, Sang-Hern;Chun, Jong-Han;Soon, Lee-Young
    • International Journal of Safety
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    • v.4 no.1
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    • pp.14-17
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    • 2005
  • Recycled polyol was obtained by glycolysis of MDI-based Polyurethane(PU) rigid foam. The chemical structure of the recycled pclyol was confirmed by GC(gas chromatography) and 1H-NMR. The recycled polyol throughout the glycolysis contained liquid polyol and methylenedianiline(MDA). MDA which could cause liver cancer is carcinogenic material. TWA(Time Weighted Average.) amount for MDA in MSDS(Material Safety Data Sheets) was confined less than 0.1 ppm. The melting temperature of MDA is $92^{\circ}C$, and boiling temperature is $398^{\circ}C$. During the gylcolysis most of MDA was dissolved in liquid polyol. The probability that MDA diffuses into the atmosphere is low but there could be an absorption of MDA into skin. Furthermore because MDA is amine compound, recycled polyol which contained MDA had a difficulty in reaction control of polyurethane. Therefore reduction of MDA amount was needed strongly. In this study the elimination of MDA were performed through deamination of the recycled polyol by glycidyl ether compounds. As glycolysis was proceeded, the amount of MDA was 9.8 wt % at early stage and increased up to 14.0 wt % after 8 hours reaction. It was found that 2-Ethylhexyl glycidyl ether which contains aliphatic moiety was very effective compound for eliminating the primary aromatic amine compound :md the optimal mole ratio of 2-ethylhexyl glycidyl ether to MAD was 3. The final polyol after deamination by 2-ethylhexyl glycidyl ether has an appropriate viscosity(less than 500 centi poise) for polyurethane reaction.

Biological Hydrogen Production from Mixed Waste in a Polyurethane Foam-sequencing Batch Reactor (혼합폐기물 및 폴리우레탄 담체를 충전한 연속회분식공정을 이용한 생물학적 수소생산)

  • Lee, Jung-Yeol;Wee, Daehyun;Cho, Kyung-Suk
    • Microbiology and Biotechnology Letters
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    • v.42 no.3
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    • pp.307-311
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    • 2014
  • This study investigated the effects of polyurethane foam on continuous hydrogen production from mixed wastes. Molasses was co-fermented with non-pretreated sewage sludge in a sequencing batch reactor. The results indicated that the addition of polyurethane foams as a microbial carrier in the reactor mitigated biomass loss at HRT 12 h, while most of the biomass was washed out during the operation period with no carrier. There was a stable hydrogen production rate of $0.4L-H_2/l/d$ in the carrier-sequencing batch reactor. Suspended biomass in the carrier-reactor indicated it possessed the highest specific hydrogen production rate ($241{\pm}4ml-H_2/g\;VSS/d$) when compared to that of biomass on the surface ($133{\pm}10ml-H_2/g\;VSS/d$) or inner carrier ($95{\pm}14ml-H_2/g\;VSS/d$).

Development of Urethane Foams for Planting Media from Woodwastes (목질폐재를 이용한 식물식재용 우레탄폼의 개발)

  • Cho, Nam-Seok;Seo, Won-Sung;Han, Gyu-Seong
    • Journal of the Korean Wood Science and Technology
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    • v.26 no.4
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    • pp.43-49
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    • 1998
  • The availability of large quantities of waste woods provides an impetus for investigating woody biomass potential uses. Polyurethane (PU) foams are prepared with reacting isocyanates and polyols, and are used. in various industry fields. Thus, lignocellulosic waste raw-materials are proposed as replacement for synthetic polyol to PU foam formulation. In this study PU foams were manufactured from liquefied woods, methanediisocyanate(MDI), catalyst, foaming stabilizer, and viscosity aids. The polyol content, isocyanate.hydroxyl group (NCO/OH) ratio, and water content were varied to evaluate their effects on the foaming and water absorption of the PU foams. Less than 400 Molecular weight. of polyethylene glycol(PEG) and 1 to 3 solvent to woody raw-material ratio were desirable for liquefying woody materials. Liquefying rate was increased with more than 3 % addition of inorganic and organic catalysts and raising reaction temperature more than $150^{\circ}C$. Addition of starch enhanced liquefying of woody materials. Fourty percents of starch resulted in about 90% liquefying rates. Foaming rates were increased with increasing moisture contents of liquefied wood. Moisture contents of 0.6% resulted in 5 time-foaming rates, and seven percents of moisture contents more than 30 time-foaming rates. But, an increase in water content may result in a decrease in cross-links between wood polyol and isocyanate, because the NCO/OH ratio is constant. Increasing moisture contents have significantly decreased density of PU foams. The optimum water content should be about 2.5% or less in this adopted condition.

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A Study on the Life Cycle Environmental Impact Comparison of Recycled Polyol of Waste Polyurethane with Virgin Polyol (폐 우레탄 재생 폴리올과 신재 폴리올의 전과정 환경영향 비교에 관한 연구)

  • Yang, Inmog;Kim, Youngsil;Lee, Daesoo;Cho, Bong Gyoo;Ahn, Joong Woo
    • Clean Technology
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    • v.21 no.3
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    • pp.171-177
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    • 2015
  • A life cycle assessment (LCA) methodology was employed to evaluate environmental impact of recycled polyol from polyurethane in an R&D stage and to suggest future direction for improvement of environmental performance of the recycling technology. The comparison result shows between recycled polyol in the developing stage and in the anticipated mass production with virgin polyol production that environmental impact of recycled polyol of the developing stage and the anticipated mass production level correspond to 93%, 60% of that of virgin polyol, respectively. The LCA result identifies improvement areas of reducing environmental impact in recycling polyols, that is, use of alkylene oxide and steam. In the future research, this must be taken into consideration for better performance of recycling technology.

Catalytic Recycling of Waste Polymer II. A Study of the Mechanism on the Catalytic Glycolysis of Flexible Polyurethane Foam (촉매를 이용한 폐고분자 물질의 자원화 II. 연질 폴리우레탄 폼의 글리콜분해반응 메카니즘)

  • Park, Chong-Rae;Kim, Sung-Ick;Kim, Young-Chul;Park, Nam-Cook;Seo, Gon
    • Applied Chemistry for Engineering
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    • v.10 no.3
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    • pp.388-393
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    • 1999
  • Polyurethane foams are polymeric material with repeating groups of urethane and urea. When these are heated with ethylene glycol and K acetate catalyst at $200^{\circ}C$, the transesterification of them leads to soluble products. The mechanisms of the reaction were investigated from the molecular weight and the component distributions of the products by GPC and IR analysis. The degradation of the urethane groups was faster than that of urea groups in transesterification reaction. K acetate catalyst accelerated the rate of the transesterification because it had a high ionization tendency. Each reaction, using K or Sr acetate as a catalyst, progressed in the same reaction path but yielded different compositions in products because of the difference of the reaction rate.

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Catalytic Recycling of Waste Polymer -Recycling of Flexible Polyurethane Foam Wastes by Catalytic Glycolysis- (촉매를 이용한 폐고분자 물질의 자원화-촉매글리콜분해에 의한 연질 폴리우레탄폼 폐기물의 재활용-)

  • Park, Chong-Rae;Kim, Seong-Ick;Kim, Young-Chul;Park, Nam-Cook;Seo, Gon
    • Applied Chemistry for Engineering
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    • v.8 no.6
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    • pp.920-926
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    • 1997
  • The catalytic glycolysis process is the method of chemical recycling where the polyol and carbamate compounds recovered by transesterification reaction are reused to produce new polyurethane foams. In this work, ethylene glycol, diethylene glycol, and 1,4-butanediol were used to decompose polyurethane foams and various metallic acetates were provided as catalysts. The catalytic glycolsis of polyurethane foams was taken place in the reaction temperature of $180{\sim}200^{\circ}C$. The reaction rates of catalytic glycolysis reaction were indicated by the viscosity of the reaction products at different reaction times. IR and GPC analysis showed the types and the molecular weight distributions of the products. The catalytic glycolysis was profitable for using ethyleneglycol at high temperature. The activities of the catalysts are suitable for K, Na, Tl acetate, and the products are composed of comparatively high-contained amine compounds and carbamate compounds. In the case of Sr acetate and Quinoline, the reaction rate was somewhat low. However, the content of polyol was high and the content of the side-products was low. The foams which were prepared by blending up to 20wt% of recovered polyol with virgin polyols showed better physical properties in tensile strength, hardness, tear strength, and compressive strength compared to those of polyurethane foams from virgin polyol.

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Slurry Phase Decomposition of Food Waste by Using Various Microorganisms (미생물을 이용한 액상소멸방식의 음식물쓰레기 처리)

  • Kwon, Bum Gun;Na, Suk-Hyun;Lim, Hye-Jung;Lim, Chae-Sung;Chung, Seon-Yong
    • Journal of Korean Society of Environmental Engineers
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    • v.36 no.5
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    • pp.303-310
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    • 2014
  • This study investigated the reduction of food waste through the slurry phase decomposition in a source of food waste by microorganisms. The reactor used in the experiment was composed of both woodchip with wood material and sponges with polyurethane material as media of attached microorganisms, and food waste was mixed with a constant cycle consisted of a stirring device. During the experimental period of 100 days, the change in weight over the cumulative total amount of food waste added was reduced by 99%. Approximately, 1% of the residual food waste could be inherently recalcitrant materials (cellulose, hemicellulose, lignin, etc.) and thus was thought to be the result of the accumulation. The initial pH in wastewater generated from food waste was low with 3.3 and after 24 hours treatment this pH was increased to 5.8. The concentrations of COD, BOD, SS, salinity, TN and TP were gradually decreased. Food waste decay was proceeded by the seven species microorganisms identified and confirmed in this study, making a slurry phase and thus reducing residual food wastes. In the initial phase, the microbial population was approximately $3.3{\times}10^4$ cell/mL, and after 15 days this population was a constant with $5.1{\times}10^6$ cell/mL which means a certain stabilization for the reduction of food wastes. From these results, it can be considered that organic matter decomposition as well as the weight loss of food wastes by microorganisms is done at the same time.

Development of Optimal Bio-encapsulated Media for Organic/Inorganic Odor Reduction (유.무기성 악취저감을 위한 최적의 미생물 포괄고정담체 제조법에 관한 연구)

  • Kim, Sun-jin;Kim, Tae-Hyeong;Lee, Yun-Hee;Jang, Hyun-Sup;Song, Ji-Hyeon;Hwan, Sun-Jin
    • Journal of Korean Society of Water and Wastewater
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    • v.26 no.1
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    • pp.29-35
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    • 2012
  • A bio-encapsuled media was developed to apply on reducing odors produced from organic waste treatment process. The microorganism, candida tropicalis, was encapsulated in sponge media consisted of polyurethane material. Sodium alginate as a natural polymer which does not affect to hydrophilic microbes and PEGDA(poly ethylene glycol diacrylate) as a artificial polymer were used for the encapsuled media. The media was evaluated with TMEDA (N,N,N',N'-tetramethylethylenediamine, 0.02~0.1%) as a catalyst at different temperature 25 and $35^{\circ}C$. The best performance was achieved with 0.02% of TMEDA at $25^{\circ}C$. The microbes' activity in the media was examined by Live/Dead cell method.

Removal of radioactive methyliodide from the gas stream with a composite sorbent based on polyurethane foam

  • Obruchikov, Alexander V.;Magomedbekov, Eldar P.;Merkushkin, Aleksei O.
    • Nuclear Engineering and Technology
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    • v.52 no.5
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    • pp.1093-1097
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    • 2020
  • A composite iodine sorbent was obtained in the form of porous polymer matrix with activated carbon particles impregnated with triethylenediamine deposited on its surface. A comparative assessment of the radioactive methyliodide capturing efficiency by the composite sorbent and a sample of industrial charcoal sorbent was conducted. It was shown that under the selected testing conditions, the hydraulic resistance of the composite sorbent is lower, and the sorption capacity is higher than that of the industrial charcoal sorbent. A method for comparing the effectiveness of iodine sorbents, based on the calculation of the ratio of the sorption capacity index to the minimum capacity index, needed for the required purification degree was proposed.