• Title/Summary/Keyword: wall crack

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Applicability of Existing Fracture Initiation Models to Modern Line Pipe Steels

  • Shim, Do Jun
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.12 no.2
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    • pp.1-24
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    • 2016
  • The original fracture criteria developed by Maxey/Kiefner for axial through-wall and surface-cracked pipes have worked well for many industries for a large variety of relatively low strength and toughness materials. However, newer line pipe steels have some unusual characteristics that differ from these older materials. One example is a test data that has demonstrated that X80 line-pipe with an axial through-wall-crack can fail at pressures about 30 percent lower than predicted with commonly used analysis methods for older steels. Thus, it is essential to review the currently available models and investigate the applicability of these models to newer high-strength line pipe materials. In this paper, the available models for predicting the failure behavior of axial-cracked pipes (through-wall-cracked and external surface-cracked pipes) were reviewed. Furthermore, the applicability of these models to high-strength steel pipes was investigated by analyzing limited full-scale pipe fracture initiation test results. Based on the analyzed results, the shortcomings of the available models were identified. For both through-wall and surface cracks, the major shortcomings were related to the characterization of the material toughness, which generally leads to non-conservative predictions in the J-T analyses. The findings in this paper may be limited to the test data that were consider for this study. The requisite characteristics of a potential model were also identified in the present paper.

Pre-estimate on Structural Behavior and Cracks of Subway Wall Structures Using Gage Measurement (계측에 의한 지하철 박스구조물 벽체부의 균열 밑 구조거동 예측)

  • Kim, Young-Jin;Kim, Sang-Chel
    • Journal of the Korean Society for Railway
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    • v.9 no.6 s.37
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    • pp.657-663
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    • 2006
  • By measuring concrete temperature and strains of concrete and reinforcing bars throughout gages embedded and also by observing the crack occurrence, this study aims at the characteristics of structural behavior of subway wall structure in associate with concrete ages. The length of 23.5m, thickness of 2.0m of real subway custody line was selected as a representative structure and 7 thermocouples and 6 strain gages were installed to measure the behavior of wall structure. The results were compared and verified with analytical results using MIDAS in order to show their usefulness. It was found that only attachment of strain gages on the surface of reinforcing bars can figure out the timing of crack occurrence and hydration heat program is useful to estimate comparatively exact magnitudes of temperature. Since estimated time of crack occurrence throughout thermal stress analysis depends on the period of transferred thermal stress from concrete to reinforcing bars, however, cracks from naked eyes were identified later than analytical results. Cracks were observed first at the center of wall line and then to the end of line symmetrically.

Limit Load and Approximate J-Integral Estimates for Axial-Through Wall Cracked Pipe Bend (축방향 관통균열이 존재하는 곡관의 한계 하중 및 공학적 J-적분 예측)

  • Song, Tae-Kwang;Kim, Jong-Sung;Jin, Tae-Eun;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.5
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    • pp.562-569
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    • 2007
  • This paper presents plastic limit loads and approximate J estimates for axial through-wall cracked pipe bends under internal pressure and in-plane bending. Geometric variables associated with a crack and pipe bend are systematically varied, and three possible crack locations (intrados, extrados and crown) in pipe bends are considered. Based on small strain finite element limit analyses using elastic-perfectly plastic materials, effect of bend and crack geometries on plastic limit loads for axial through-wall cracked pipe bends under internal pressure and in-plane bending are quantified, and closed-form limit solutions are given. Based on proposed limit load solutions, a J estimation scheme for axial through-wall cracked pipe bends under internal pressure and in-plane bending is proposed based on reference stress approach.

Coalescence Pressure of Steam Generator Tubes with Two Different-Sized Collinear Axial Through-Wall Clacks (길이가 다른 두 개의 축방향 관통균열이 동일선상에 존재하는 증기발생기 세관의 균열 합체 압력)

  • Huh Nam-Su;Chang Yoon-Suk;Kim Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.10 s.253
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    • pp.1255-1260
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    • 2006
  • To maintain the structural integrity of steam generator tubes, 40% of wall thickness plugging criterion has been developed. The approach is for the steam generator tube with single crack, so that the interaction effect of multiple cracks can not be considered. Although, recently, several approaches have been proposed to assess the integrity of steam generator tube with two identical cracks whilst actual multiple cracks reveal more complex shape. In this paper, the coalescence pressure of steam generator tube containing multiple cracks of different length is evaluated based on the detailed 3-dimensional (3-D) elastic-plastic finite element (FE) analyses. In terms of the crack shape, two collinear axial through-wall cracks with different length were considered. Furthermore, the resulting FE coalescence pressures are compared with FE coalescence pressures and experimental results for two identical collinear axial through-wall cracks to quantify the effect of crack length ratio on failure behavior of steam generator tube with multiple cracks. Finally, based on 3-D FE results, the coalescence evaluation diagrams were proposed.

A Study on the Cause and Reduction of Cracks in the Wall Connecting the Underground Parking Lot and the Apartment (지하주차장과 아파트 연결 벽체의 균열 원인 분석 및 저감방안 연구)

  • Shim, Hak-Bo;Park, Soon-Jeon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.161-162
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    • 2020
  • Cracks are caused by drying shrinkage between the upper part of the underground parking lot and the apartment wall. As a result of the investigation, the distance between the apartment and the apartment is more than 45m, and the top slab of the underground parking lot is usually flat when there is not with steps. Therefore, the crack occurs more when the underground parking lot is a PC slab than a RC slab. In this study, the reduction of cracks was conducted by extending the slab, expanding the beam size, increasing the wall thickness, and installing a delay joint on slab. In each case, a finite element analysis was performed to examine the crack reduction method.

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A Counterplan of temperature crack control by a heat of hydration of Subway concrete box structure concerned External Temperature (대기온도를 고려한 지하철 콘크리트 Box 구조물의 수화열에 의한 온도균열제어 대책)

  • Roh, Hyun-Sup;Kim, Eun-Kyum;Yang, Sin-Chu
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.581-584
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    • 2007
  • The subway concrete box structure can`t establish expansion joint because of animal power delivery of the subway rail. In this case, As increase of structure volume, it is subjected to cause temperature crack. The temperature crack due to the heat of hydration classified a nonstructural crack. but it has a bad effect on durability of concrete structures. especially, in case of a subway concrete box structure, when a water-proof facilities is beaked on an outer-wall, the water leakage occurs through a penetration crack generated from a wall of the concrete structure too. This paper, for the subway concrete box structure, examined a condition of temperature crack occurrence by a heat of hydration concerned external temperature from analysing by a three dimensional finite element method.

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An Engineering Method for Non-Linear Fracture Mechanics Analysis of Circumferential Through-Wall Cracked Pipes Under Internal Pressure (내압이 작용하는 원주방향 관통균열 배관의 비선형 파괴역학 해석법)

  • Huh, Nam-Su;Kim, Yun-Jae;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.6
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    • pp.1099-1106
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    • 2002
  • This paper provides engineering J-integral and crack opening displacement (COD) estimation equations for circumferential through-wall cracked pipes under internal pressure and under combined internal pressure and bending. Based on selected 3-D finite element calculations for the circumferential through-wall cracked pipes under internal pressure using the idealized power law materials, the elastic and plastic influence functions for fully plastic J-integral and COD solutions are found as a function of the normalized crack length and the mean radius-to-thickness ratio. These developed GE/EPRI-type solutions are then re-formulated based on the enhanced reference stress method. Such re-formulation not only provides simpler equations for J-integral and COD estimations, but also can be easily extended to combined internal pressure and bending. The proposed equations are compared with elastic-plastic finite element results using actual stress-strain data, which shows overall excellent agreement.

Plastic Limit Pressure Solutions for Cracked Pipes Using 3-D Finite Element Method (3차원 유한요소해석을 통해 도출한 균열배관의 소성한계압력식)

  • Shim, Do-Jun;Huh, Nam-Su;Kim, Yun-Jae;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.1
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    • pp.26-33
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    • 2003
  • Based on detailed FE limit analyses, the present paper provides tractable approximations fer plastic limit pressure solutions fur axially through-wall-cracked pipe; axially (inner) surface-cracked pipe; circumferentially through-wall-cracked pipe; and circumferentially (inner) surface-cracked pipe. In particular, for surface crack problems, the effect of the crack shape, the semi-elliptical shape or the rectangular shape, on the limit pressure is quantified. Comparisons with existing analytical and empirical solutions show a large discrepancy in circumferential short through-wall cracks and in surface cracks (both axial and circumferential). Being based on detailed 3-D FE limit analysis, the present solutions are believed to be the most accurate, and thus to be valuable information not only for plastic collapse analysis of pressurised piping but also for estimating non-linear fracture mechanics parameters based on the reference stress approach.

Comparison of Stress Intensity Factors for Cylindrical Structure with Circumferential Through-Wall Cracks subjected to Tensile Load (원주방향 관통균열이 존재하는 원통형 구조물의 인장하중에 의한 응력확대계수 비교)

  • Dal Woo Jung;Chang Kyun Oh;Hyun Su Kim;Hyeong Do Kweon;Jun Seok Yang
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.17 no.2
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    • pp.101-108
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    • 2021
  • To date, a number of stress intensity factor (SIF) solutions have been proposed for the cylindrical structure with circumferential through-wall cracks. However, each solution has a different format as well as applicable range. It is also known that there is a significant difference in predicted SIF values depending on the shape of the structure and the size of the crack. In this study, the applicability of various SIF solutions was analyzed by comparing the finite element analysis results for the case where a tensile load is applied to the cylindrical structure with circumferential through-wall crack. It is found that the calculated SIF gradually decreases and converges to a certain value with increasing length-to-radius ratio. Therefore, an appropriate length-to-radius ratio should be set in consideration of the dimensions of the actual cylindrical structure. For piping with sufficiently long cylinder, the ASME solution is found to be the most appropriate, and for a short cylinder, the API solution should be applied. On the other hand, the WEC solution requires careful attention to its application.

Fracture Behavior of Welded Pipes with Local Wall Thinning (감육을 가지는 배관 용접부의 파괴거동)

  • Ahn, Seok-Hwan;Nam, Ki-Woo;Jeong, Jeong-Hwan;Kim, Yong-Un
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.90-95
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    • 2003
  • Fracture behaviors of pipes with local wall thinning are very important for the integrity of nuclear power plant. In pipes of energy plants, sometimes, the local wall thinning may result from severe erosion-corrosion (E/C) damage. However, the effects of local wall thinning on strength and fracture behaviors of piping system were not well studied. In this paper, the monotonic bending tests were performed of full-scale welded and unwelded carbon steel pipes with local wall thinning. A monotonic bending load was applied to straight pipe specimens by four-point loading at ambient temperature without internal pressure. The observed failure modes were divided into four types; ovalization, crack initiation/growth after ovalization, local buckling and crack initiation/growth after local buckling. Also, the strengths of welded and unwelded piping system with local wall thinning were evaluated.

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