• Title/Summary/Keyword: vulcanization

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Amino Silane, Vinyl Silane, TESPD, ZS (TESPD/Zinc Complex) Effects on Carbon Black/Clay Filled Chlorobutyl Rubber (CIIR) Compounds Part III: Comparative Studies on Hard Clay and Soft Clay Filled Compounds

  • Kim, Kwang-Jea
    • Carbon letters
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    • v.10 no.3
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    • pp.190-197
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    • 2009
  • Various silanes, amino silane, vinyl silane, sulfur silane (TESPD), and ZS (TESPD/zinc soap complex), are added into chlorinated isobutylene-isoprene copolymer (CIIR)/soft clay/carbon black (CB) and CIIR/hard clay/CB compounds and they are investigated with respect to the vulcanization characteristics, the processability, and the mechanical properties. Comparing hard clay and soft clay filled compounds, hard clay (Suprex) filled system shows a higher die C tear than the soft clay (GK) filled one. The other properties (Mooney, extrusion torque/pressure, torque rise ($M_H-M_L$), modulus at 300%) are close to each other. Among various silanes, the ZS treated hard clay (Suprex) compound shows the highest mechanical property following hard clay(S)/vinyl silane(V) and soft clay(GK)/vinyl silane(V) compounds. The TESPD and the ZS effectively helps a formation of a strong 3-dimensional network structure between silica and CIIR via coupling reaction due to bifunctional nature of TESPD. In addition to that, the ZS added compounds show both a better processability and mechanical properties compared to the S2 ones at low concentration due to improved compatibility between zinc soap and CIIR matrix. Only the ZS added compound shows both improved processabilities (Mooney, Extrusion torque-& pressure) and improved mechanical properties (degree of crosslinking, elongation modulus, tear, and fatigue to failure counts) on both CIIR/hard clay/CB and CIIR/soft clay/CB compounds.

Morphology of EPDM-based Thermoplastic Vulcanizates (EPDM계 열가소성 가황체의 형태학적 연구)

  • Lee, Sang-Jin;Kim, Young-Kyoo;Park, Seong-Soo;Cho, Won-Jei;Ha, Chang-Sik
    • Elastomers and Composites
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    • v.32 no.3
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    • pp.157-165
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    • 1997
  • The morphology of the thermoplastic vulcanizates prepared from ethylene-propylene-diene terpolymer, polypropylene and high density polyethylene(HDPE) or ethylene based ionomer were studied. Blends were prepared in a laboratory internal mixer where EPDM was cured in the presence of PP and HDPE or ionomer under shear with dicumyl peroxide(DCP). The effects of DCP concentration and rubber/plastics composition were studied. In the morphological analysis by scanning electron microscopy (SEM), a small amount of EPDM acted as a compatibilizer to HDPE and PP. It was also revealed that the dynamic vulcanization process could reduce the domain size of the crosslinked EPDM phase. When ionomer was added to EPDM/PP blend, the thermoplastic vulcanizate showed typical ductile fracture topology and the trend was more clearly observed when DCP contents and ionomer contents are higher.

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Study on the Chemical Treatment of Silica for SBR Reinforcement (화학처리(化學處理) Silica의 SBR에 대한 보강효과(補强效果)에 관(關)한 연구(硏究))

  • Park, Gun-Rok;Yoo, Chong-Sun;Choi, Sei-Young
    • Elastomers and Composites
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    • v.29 no.1
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    • pp.18-29
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    • 1994
  • The purpose of this study is to investigate reinforced effect between silica treated by coupling agents and rubber matrix under the configuration chemical bonds, and the effect of silica particles coated by organic polymers using aluminum chloride as the catalyst. In vulcanization characteristies were tested by Curastometer. The M-series vulcanizates were reached to the fastest optimum cure $time(t_{90})$ and R-series vulcanizates with the same formula had the shorted optimum cure times. Tensile characteristics measuring with a tensile tester revealed that the M-series vulcanizate was the best in the physical properties, such as tensile strength. In 100% modulus, however, the S-series vulcanizates appeared to be better than the other vulcanizates. Also, hardness showed the following order : S-series>R-series>M-series with the order of elongation R-series>M-series>S-series. In SEM test, shapes of chemical treated silicas were observed. The dispersion of filler in the SBR composite appeard uniformly. In RDS test for the dynamic characteristics, G' indicates that S-3 shows the highest value with the next order M-3>R-3, and the order of damping values are as followe: M-3>M-3>R-3.

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Cure Characteristics, Mechanical Properties, Abrasion Property and Thermal Properties of EVM/EPM Blends Containing Flame Retardants

  • Sung, Il Kyung;Lee, Won Ki;Park, Chan Young
    • Elastomers and Composites
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    • v.52 no.2
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    • pp.105-113
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    • 2017
  • The curing behavior, mechanical properties, hot-air aging resistance, abrasion properties,thermal properties, etc., of EVM/EPM/APP (ammonium polyphosphate)/DPER (dipentaerythritol)/EG (expandable graphite) and EVM/EPM/ATH (aluminium trihydroxide) flame retarding systems in ethylene vinyl acetate rubber (EVM) blends with EPM (ethylene propylene rubber) were sequentially examined. For both flame retarding systems, the torque values increased with the content of EPM rubber and with the vulcanization time. As the content of EPM rubber increased, the scorch time became shorter, whereas the optimum cure time followed an increasing trend. For the EVM/EPM/APP/DPER/EG flameretarding system, as the content of EPM rubber increased, the hardness did not change,whereas the tensile strength and elongation at break decreased. A hot-air aging resistance test at $150^{\circ}C$ showed that the heat resistance decreased with the EPM content regardless of the kinds and contents of flame retardants. As the EPM content increased, the abrasion rate became higher and the abrasion resistance of the EVM/EPM/APP/DPER/EG flame retarding systems exceeded that of the EVM/EPM/ATH flame retarding counterparts. In comparison with the EVM/EPM/ATH flame retarding systems, the thermal stability of the EVM/EPM/APP/DPER/EG flame retarding system showed an increasing tendency.

A Study on Vulcanization Characteristics and Physical Properties for the Filler Compounded NR Vulcanizates.(II) (각종(各種) 충전제(充塡劑)를 배합(配合)한 천연(天然)고무의 가황체(加黃體)의 특성(特性)에 관(關)한 연구(硏究)(II)(가황특성(加黃特性) 및 물리적성질(物理的性質)))

  • Choi, Jae-Woon;Hong, Cheong-Seok;Herh, Dong-Sub
    • Elastomers and Composites
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    • v.20 no.1
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    • pp.13-24
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    • 1985
  • It is generally agreed that strong linkages exist between rubber chains and reinforcing filler particles. The purpose of this study is to examine the effect of rubber-filler attachments on the various mechanical properties of the rubber. In particular, the modulus and strength will be altered by these attachments. For this study, the curing properties are examined by means of ODR (Oscillating Disk Rheometer), the physical properties by means of Instrong. The results of this study can be summarized as follows. In the ODR test, the carbon black filled stock has shorter scorch time than gum stock and, the silica and clay filled stock has longer scorch time than gum stock. In the modulus, ten sile and swelling properties, the vulcanizates filled with carbon black had higher those values than inorganic filler loaded NR vulcanizates, but the rebound rate showed that the silica filled NR vulcanizates was lower than other inorganic filler contained NR vulcanizates and the ISAF filled NR vulcanizates was lower than other carbon block contained NR vulcanizates.

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Rubber bound phenolic antioxidant and its application in thermoplastic elastomer

  • Klinpituksa, Pairote;Kiarttisarekul, Anyarat;Kaesaman, Azizon
    • Advances in materials Research
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    • v.3 no.3
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    • pp.175-183
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    • 2014
  • Natural rubber bound phenolic antioxidant, 2,6-di-tert-butyl-4-vinylphenol (2,6-DBVP), was prepared from natural rubber and 2,6-DBVP in both solution and melt state. The 2,6-DBVP had been synthesized from 3,5-di-tert-butyl-4-hydroxybenzaldehyde and methyltriphenylphosphonium iodide ($MePPh_3I$) by Wittig reaction ($0^{\circ}C$ for 2 hrs, $N_2$ atmosphere). The conditions for preparation of natural rubber bound 2,6-DBVP (NR-DBVP) were optimized for both solution state (1 phr BPO and 8 phr 2,6-DBVP at $70^{\circ}C$ for 2 hrs) and for melt state (1 phr BPO and 8 phr 2,6-DBVP at $70^{\circ}C$ for 10 mins, with rotor speed of 60 rpm). A thermoplastic vulcanizate was obtained using a compatibilizer, polypropylene modified with phenolic resin (PhHRJ-PP), in a closed mixer ($180^{\circ}C$ for 3 mins, rotor speed 60 rpm). The antioxidant properties of vulcanized NR-DBVP, using phenolic as the vulcanization system, were similar to NR with the conventional antioxidant BHT. In addition, the antioxidant, water leaching property of the thermoplastic vulcanizate of NR-DBVP/PP were good in comparison to a NR blend with BHT; the morphologies of these thermoplastic vulcanizates were similar.

Acoustic Characteristics of Nitrile Butadiene Rubber with Carbon Black Content (카본 함량에 따른 니트릴 부타디엔 고무의 음향 특성)

  • Jung Kyungil;Yoon Suk Wang;Cho Kuk Young;Park Jung-ki
    • Proceedings of the Acoustical Society of Korea Conference
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    • spring
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    • pp.377-380
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    • 2002
  • Acoustic Characteristics of Nitrile Butadiene Rubber with Carbon Black ContentAcoustic and mechanical properties of Nitrile Butadiene Rubbers (NBR) with the variation of the carbon black content were investigated. NBR where the acrylonitrile content is $33\%$ based on the mole percent has been prepared with fixed sulfur content for vulcanization. Acoustic measurement of the prepared rubbers were peformed in the frequency region of $300\;\~\;1000\;kHz$. Their mechanical properties such as density, hardness were also measured. Increase of the carbon black content in the rubber resulted in enhancement of the mechanical property and linear increase of the sound speed as function of the carbon black content. Interestingly, attenuation of the sound speed was only affected by the existence of the carbon black and not by the amount of carbon black in the experiment range of this article. In this study, it was found that the amount of carbon black content in the NBR was correlated with the acoustic properties and can be estimated nondestructively by the measurement of the specific acoustic property.

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Influence of Process Oil Content on Properties of Silica-SBR Rubber Compounds

  • Kim, Jung Soo;Kim, Dong Hyun
    • Elastomers and Composites
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    • v.55 no.3
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    • pp.184-190
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    • 2020
  • In the wet master batch process, process oil is used to improve the workability of silica-SBR. The process oil expands the polymer and provides lubrication to soften the stiff rubber chain. However, addition of excess process oil can interfere in the crosslinking reaction between rubber molecules and reduce the crosslinking density of silica-SBR. Controlling the amount of process oil is an important aspect for properly controlling the workability and crosslinking density of silica-SBR. In this study, silica-SBR was prepared by adjusting the amount of process oil to confirm its effect on silicaSBR. Vulcanization characteristics of silica-SBR were examined using a moving die rheometer. Dynamic viscoelasticity was measured using a dynamic mechanical thermal analyzer, and the mechanical properties were investigated using the universal testing machine according to ASTM D412. As a result, all silica-SBR compounds with 10 to 40 phr of process oil have effects of improving the processability and the silica dispersibility. Also, the optimum condition was determined when 10 phr of processed oil was added because the abrasion resistance was improved 65% compared to that at 40 phr.

Recent Status and Progress of Radiation Processing in the World (방사선처리기술 최근 동향)

  • Lee, Yun Jong;Lee, Byoung Hun;Im, Don-Sun;Kim, Jae-Ho;Nho, Young-Chang
    • Journal of Radiation Industry
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    • v.2 no.1
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    • pp.43-51
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    • 2008
  • Radiation technology is currently used in a number of industrial processes such as sterilization, cross linking of polymer, food irradiation, rubber vulcanization in the tire manufacturing, contaminated medical waste, etc. Gamma ray and electron beam are the key examples of well-established economical applications of radiation processes. The purpose of this paper is to review the recent technological trends and activities for radiation processes in order for the industrial end users to better understand, and obtain useful information about the technology. It is clear that the radiation processing technology has potential for a variety of the industrial applications.

A Study on the Manufacturing and Physical Properties of Conducting Rubber (II) -Barium ferrite System Conducting Rubber- (전도성(導電性)고무의 제조(製造) 및 물성(物性)에 관한(關)한 연구(硏究) (II) -Barium Ferrite 혼합계(混合系) 도전성(導電性)고무-)

  • Lee, Young-Man;Yun, Ju-Ho;Choi, Sei-Young
    • Elastomers and Composites
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    • v.30 no.3
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    • pp.218-228
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    • 1995
  • To make filler loaded conducting rubber which has excellent electronical and physical properties, CR and NBR were mixed with barium ferrite(BaO.6Fe2O3). From the result of this study, vulcanization characteristics shows that curve is upgraded as the filler concentration increases and CR has higher torque than NBR. In physical properties, elongation being higher, modulus comes to decrease. Tear strength gradually decrease after showing the maximum point when is in the 100phr in CR. Resilience is not good to cause the increase in filler concentration. In electrical properties, conductivity becomes low when filler concentration increase. The increase of voltage makes a conductivity grown, but the rate change is weak. The influence of temperature hardly changes on increasing temperature. The morphology and the dispersion of a conductivity filler in vulcanizates through SEM were good. The more filler concentration increases, the shorter the particle interval is.

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