• 제목/요약/키워드: visco-plasticity

검색결과 27건 처리시간 0.028초

Al-5%Mg 합금 판재의 집합조직 발달에 미치는 냉간 압하율의 영향 (The effect of cold rolling reduction ratio on the texture evolution in Al-5% Mg alloy)

  • 최재권;김형욱;강석봉;최시훈
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2008년도 추계학술대회 논문집
    • /
    • pp.102-105
    • /
    • 2008
  • To investigate the evolution of deformation texture during cold rolling deformation, cold rolling process on a commercial Al-5% Mg sheet was carried out at different rolling reduction ratio. The evolution of annealing texture in cold-rolled Al-5% Mg sheet was also investigated. The evolution of recrystallization texture during annealing process strongly depends on the rolling reduction ratio before heat treatment. Visco-plastic self-consistent (VPSC) polycrystal model was used to predict r-value anisotropy of the cold-rolled and annealed Al-5% Mg sheets. The change of volume fraction for the major texture components was also analyzed.

  • PDF

계층적 접촉 탐색방법을 이용한 3-D 초소성 성형/확산접합의 공정설계(I) (Analysis of 3-D Superplastic Forming/Diffusion Bonding Process Using a Hierarchical Contact Searching Method(I))

  • 강영길;송재선;홍성석;권용남;이정환;김용환
    • 소성∙가공
    • /
    • 제16권2호
    • /
    • pp.138-143
    • /
    • 2007
  • Superplastic forming/diffusion bonding (SPF/DB) processes were analyzed using a 3-D rigid visco-plastic finite element method. A constant-triangular element based on membrane approximation and an incremental theory of plasticity are employed for the formulation. The coulomb friction law is used for interface friction between tool and material. Pressure-time relationship for a given optimal strain rate is calculated by stress and pressure values at the previous iteration step. In order to improve the contact searching, hierarchical search algorithm has been applied and implemented into the code. Various geometries including sandwich panel and 3 sheet shape for 3-D SPF/DB model are analyzed using the developed program. The validity fer the analysis is verified by comparison between analysis and results in the literature.

금형강의 동적 및 정적 재결정 거동과 미세조직 변화 예측에 관한 연구 (A Study on Dynamic and Static Recrystallization Behaviors and Microstructure Evolution Prediction of Die Steels)

  • 정호승;조종래;차도진;배원병
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2001년도 춘계학술대회 논문집
    • /
    • pp.131-135
    • /
    • 2001
  • Evaluation of microstructural changes during open die forging of heavy ingots is important for process control. The objective of the control of forging parameters, such as shape of the dies, reduction, temperature and sequence of passes, is to maximize the forging effects md to minimize inhomogeneities of mechanical properties. The hot working die steel is produced by using the multistage open die forging. The structure is altered during forging by subsequent processes of plastic deformation, recrystallization and grain growth. A numerical analysis using an rigid visco-plastic finite element model was performed to predict microstructural evolution of hot working die steel.

  • PDF

온간 단조기에서의 소성변형과 결정입자 변화와의 관계 (Study on the relationship between Plastic Deformation and Crystal Grain Change in Warm Forging)

  • 이해영;제진수;강성수
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 1995년도 제2회 단조심포지엄 단조기술의 진보
    • /
    • pp.100-123
    • /
    • 1995
  • The relationship between plastic deformation and crystal grain change in warm forging processes of SM100 carbon steel is studied. If the carbon steel is deformed in warm forging temperature (about recrystallization range), the crystal grain and cementite of the internal part are changed, so material properties are changed. Some experimental values, such as the elliptic degree of cementite, the grain size of cementitie and ferrite grain size, are investigated. When the plastic deformation proceeds, the elliptic degree of cementite becomes large, the grain size of cementite particle is small, and the size of ferrite grain appears fine by recrystallization. The elliptic degree of cementite has a considerable effect on formability. The distribution of effective strain in the forging is calculated by the rigid visco-plastic FEM analysis. The effective strain distribution obtained from the FEM simulation is compared with the experimental result. At effective strain 0.3 dynamic recovery and dynamic recrystallization begin, over 2.5 the organization of material has better quality that is suitable for the following cold forming.

디프드로임 시 DP강의 집합조직 및 이방성 거동 모사 (Simulation of Texture Evolution and Anisotropic Properties in DP steels during Deep Drawing Process)

  • 송영식;김병진;한성호;진광근;최시훈
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2008년도 춘계학술대회 논문집
    • /
    • pp.396-399
    • /
    • 2008
  • A visco-plastic self-consistent (VPSC) polycrystal model has been applied to simulate texture simulation and anisotropic properties of DP steels during deep drawing process. In order to evaluate the strain path during deep drawing, a steady state was assumed in the flange part of deep drawn cup. The final stable orientations were strongly dependent on the initial location in the blank. The evolution of anisotropy of DP steel sheets has been demonstrated through comparison of plastic strain rate vector at the different plastic strain levels.

  • PDF

Dynamic analysis of ACTIVE MOUNT using viscoelastic-elastoplastic material model

  • Park, Taeyun;Jung, Wonuk
    • International Journal of Reliability and Applications
    • /
    • 제17권2호
    • /
    • pp.137-147
    • /
    • 2016
  • The engine mount of a car subjected to a pre-load related to the weight of the engine, and acts to insulate the vibration coming from the engine by moving on large or small displacement depending on the driving condition of the car. The vibration insulation of the engine mount is an effect obtained by dissipating the mechanical energy into heat by the viscosity characteristic of the rubber and the microscopic behavior of the additive carbon black. Therefore, dynamic stiffness from the intrinsic properties of rubber filled with carbon black at the design stage is an important design consideration. In this paper, we introduced a hyper-elastic, visco-elastic and elasto-plastic model to predict the dynamic characteristics of rubber, and developed a fitting program to determine the material model parameters using MATLAB. The dynamic characteristics analysis of the rubber insulator of the ACTIVE MOUNT was carried out by using MSC.MARC nonlinear structural analysis software, which provides the dynamic characteristics material model. The analysis results were compared with the dynamic characteristics test results of the rubber insulator, which is one of the active mount components, and the analysis results were confirmed to be valid.

강소성 유한요소법에서의 다결정 모델의 구현 (Implementation of Polycrystal Model in Rigid Plastic Finite Element Method)

  • 강경필;이경훈;김용환;신광선
    • 소성∙가공
    • /
    • 제26권5호
    • /
    • pp.286-292
    • /
    • 2017
  • Magnesium alloy shows strong anisotropy and asymmetric behavior in tension and compression curve, especially at room temperature. These characteristics limit the application of finite element method (FEM) which is based on conventional continuum mechanics. To accurately predict the material behavior of magnesium alloy at microstructural level, a methodology of fully coupled multiscale simulation is presented and a crystal plasticity model as a constitutive equation in the simulation of metal forming process is introduced in this study. The existing constitutive equation for rigid plastic FEM is modified to accommodate deviatoric stress component and its derivatives with respect to strain rate components. Viscoplastic self-consistent (VPSC) polycrystal model was selected as a constitutive model because it was regarded as the most robust model compared to Taylor model or Sachs model. Stiffness matrix and load vector were derived based on the new approach and implemented into $DEFORM^{TM}-3D$ via a user subroutine handling stiffness matrix at an elemental level. The application to extrusion and rolling process of pure magnesium is presented in this study to assess the validity of the proposed multiscale process.

금형강의 동적 및 정적 재결정 거동과 미세조직 변화 예측에 관한 연구 (A Study on Dynamic and Static Recrystallization Behaviors and Microstructure Evolution Prediction of a Die Steel)

  • 정호승;조종래;차도진;배원병
    • 소성∙가공
    • /
    • 제10권4호
    • /
    • pp.338-346
    • /
    • 2001
  • Evaluation of microstructural changes is important for process control during open die forging of heavy ingots. The control of forging parameters, such as shape of the dies, reduction, temperature and sequence of passes, is to maximize the forging effects and to minimize inhomogeneities of mechanical properties. The hot working die steel is produced by using the multistage open die forging. The structure is altered during forging by subsequent Precesses of plastic deformation, recrystallization and grain growth. A numerical analysis using an rigid visco-plastic finite element model was performed to predict microstructural evolution of hot working die steel.

  • PDF

디프도로잉 시 DP강의 집합조직 및 이방성 거동 모사 (Simulation of Texture Evolution and Anisotropic Properties in DP Steels during Deep Drawing Process)

  • 송영식;김병진;한성호;진광근;최시훈
    • 소성∙가공
    • /
    • 제17권7호
    • /
    • pp.517-522
    • /
    • 2008
  • A visco-plastic self-consistent (VPSC) polycrystal model has been applied to simulate texture simulation and anisotropic properties of DP steels during deep drawing process. In order to evaluate the strain path during deep drawing, a steady state was assumed in the flange part of deep drawn cup. The final stable orientations were strongly dependent on the initial location in the blank. The evolution of anisotropy of DP steel sheets has been demonstrated through comparison of plastic strain rate vector at the different plastic strain levels.

SPH 기법을 이용한 복합 적층판의 초고속 충돌 해석 (Numerical simulation of hypervelocity impacts on laminated composite plate targets using SPH method)

  • 이재훈;서송원;민옥기
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2004년도 추계학술대회
    • /
    • pp.331-336
    • /
    • 2004
  • This paper is concerned with numerical simulation of hypervelocity impacts(HVIs) of a projectile on laminated composite plate targets using SPH method. A one-parameter visco-plasticity model and damage model is used to describe the HVIs response of composite materials. The numerical simulation was carried out for a steel projectile striking to aluminum plate targets and for an aluminum projectile striking to laminated graphite/epoxy (Gr/Ep) composite plate targets. Through the numerical simulation, comparison with the HVIs response of isotropic materials and composite materials is discussed.

  • PDF